The
multifunctional gradient self-stratifying coating (SSC) is
attractive in many applications, but the robustness and durability
of the functionalities still remains challenging. Here, a water-based
SSC composed of amphiphilic Janus nanoparticles (JNPs) and binder
latex is constructed by an extremely simple one-step drying method.
The surface-partitioned “soft–hard” JNPs are
specially designed and synthesized, in which the hard side of the
JNPs (fluorosilane modified silica) imparts hydrophobicity and mechanical
strength to the SSC, and the soft side contributes to the uniform
dispersion of the hydrophobic JNPs in a water-based mixture and strong
adhesion of JNPs to binder. Coatings with various microstructures
and properties could be obtained simply by adjusting the binder solid
content. Among them, the desirable SSC with a binder-rich upper layer
and a JNPs-rich lower layer possesses a smooth surface and a superhydrophobic
underlayer. The superhydrophobic underlayer of this SSC exhibits durable
superhydrophobicity after 300 abrasion cycles and remarkable water
repellency after heavy pull-off as well as good flexibility (film-forming).
Our designs could provide new strategies for the development of low-cost
and high-performance water-based SSC.