In this study, we developed a novel nanocomposite-based membrane using maghemite copper oxide (MC) to enhance the separation efficiency of poly(vinyl chloride) (PVC) membranes for oil-in-water emulsions. The MC nanocomposite was synthesized using a co-precipitation method and incorporated into a PVC matrix by casting. The resulting nanocomposite-based membrane demonstrated a high degree of crystallinity and well-dispersed nanostructure, as confirmed by TEM, SEM, XRD, and FT-IR analyses. The performance of the membrane was evaluated in terms of water flux, solute rejection, and anti-fouling properties. The pinnacle of performance was unequivocally reached with a solution dosage of 50 mL, a solution concentration of 100 mg L−1, and a pump pressure of 2 bar, ensuring that every facet of the membrane’s potential was fully harnessed. The new fabricated membrane exhibited superior efficiency for oil–water separation, with a rejection rate of 98% and an ultra-high flux of 0.102 L/m2 h compared to pure PVC membranes with about 90% rejection rate and an ultra-high flux of 0.085 L/m2 h. Furthermore, meticulous contact angle measurements revealed that the PMC nanocomposite membrane exhibited markedly lower contact angles (65° with water, 50° with ethanol, and 25° with hexane) compared to PVC membranes. This substantial reduction, transitioning from 85 to 65° with water, 65 to 50° with ethanol, and 45 to 25° with hexane for pure PVC membranes, underscores the profound enhancement in hydrophilicity attributed to the heightened nanoparticle content. Importantly, the rejection efficiency remained stable over five cycles, indicating excellent anti-fouling and cycling stability. The results highlight the potential of the maghemite copper oxide nanocomposite-based PVC membrane as a promising material for effective oil-in-water emulsion separation. This development opens up new possibilities for more flexible, durable, and anti-fouling membranes, making them ideal candidates for potential applications in separation technology. The presented findings provide valuable information for the advancement of membrane technology and its utilization in various industries, addressing the pressing challenge of oil-induced water pollution and promoting environmental sustainability.
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