Nanoporous gold (NPG) made by selective corrosion, or dealloying, serves as a model system for the investigation of electrochemical and mechanical properties of nanomaterials. While various dealloying protocols are in use, it is typically assumed that the structural characteristics are identical and independent of the preparation technique. Yet, reported properties such as strength, Young's modulus, or catalytic behavior can vary widely. Here, we compare the microstructure and the mechanical behavior of NPG structures prepared by three different synthesis protocols reported in the literature. We find that corrosion rates, the content of residual sacrificial metal, the average ligament size and the densification by shrinkage strongly depend on the synthesis protocol and show the consequences on the mechanical properties. NPG exhibits an open-cell nanoscale network structure with a well-defined characteristic size of the metal phase, the so-called ligaments. These can be scaled ranging from as small as 5 nm up to 1 μm 17-21 so that NPG established as a model system for the investigation of nanoscale materials behavior.Studies of the catalytic or mechanical behavior of NPG by different authors do not report consistent observations in all instances. The role of the residual sacrificial metal content as an origin for the remarkable catalytic activity (e.g. for CO oxidation) is under discussion.
22-25As another instance, reports on the mechanical strength and stiffness of nominally comparable structures disagree by up to one order of magnitude. 26,27 Therefore it is significant to note that a number of different dealloying protocols are applied within these studies. Conceivably, diverging observations on the material's behavior may be related to the impact of these protocols on the microstructure. Here, we explore this issue by comparing the microstructures of NPG made by three common preparation routes.The elementary steps of dealloying are the removal of atoms of the less noble element from the parent phase and the redistribution of the nobler element atoms on the crystal lattice by surface diffusion.
21This creates a network structure, typically with sizes between 5 and 20 nm. 28,29 When assuming complete removal of the less noble element from a parent alloy (e.g. Ag x Au 1-x which is composed of similarly sized atoms), the solid volume fraction, ϕ, of the porous structure will ideally agree with the atom fraction of the more noble element in the master alloy. Yet, the shrinkage during dealloying may reduce the external sample dimensions, thereby increasing ϕ.29 Structural coarsening begins during dealloying 28 and its rate is affected e.g. by the composition of the electrolyte, 30 additional alloy elements 31,32 or the temperature. 33 These observations emphasize that details of the dealloying process may have a substantial effect on the microstructure of the nanoporous material. Table I lists several synthesis protocols for NPG; these are often implicitly expected to result in similar structures. As the object of...