Bone tissue engineering is constantly in need of new material development with improved biocompatibility or mechanical features closer to those of natural bone. Other important factors are the sustainability, cost, and origin of the natural precursors involved in the technological process. This study focused on two widely used polymers in tissue engineering, namely polylactic acid (PLA) and thermoplastic polyurethane (TPU), as well as bovine-bone-derived hydroxyapatite (HA) for the manufacturing of core-shell structures. In order to embed the ceramic particles on the polymeric filaments surface, the materials were introduced in an electrical oven at various temperatures and exposure times and under various pressing forces. The obtained core-shell structures were characterized in terms of morphology and composition, and a pull-out test was used to demonstrate the particles adhesion on the polymeric filaments structure. Thermal properties (modulated temperature and exposure time) and the pressing force's influence upon HA particles' insertion degree were evaluated. More to the point, the form variation factor and the mass variation led to the optimal technological parameters for the synthesis of core-shell materials for prospect additive manufacturing and regenerative medicine applications.Coatings 2020, 10, 283 2 of 18 importance. Among these, PLA was widely used, mainly due to its biocompatibility with the human organism and the advantageous synthesis alternative from sustainable natural resources (e.g., beet or maize) [14]. Along with PLA, TPU was remarked in the additive manufacturing technology [15]. The TPU applications in the medical field spread from blood vessels, implants, and prosthetics, to scaffolding in tissue engineering, dialysis membranes, or breast implants [16].Furthermore, naturally derived hydroxyapatite (HA) is a bioactive ceramic, with similar chemical and structural properties to the mineral component of the natural bone tissue, and exceptional biocompatibility and osteoconductivity. HA can be synthesized from various renewable resources (e.g. fish, sheep, cattle or bovine bones [17,18] or marine shells [19,20]).Along with the development of new biomaterials, the cost-efficient and highly performant processing techniques for final products manufacturing are also in need of improvement. Additive manufacturing (AM) or 3D printing can be considered 21st century technology due to the possibility to attain patient-customized and adapted products [14]. However, the most widely and accessible used technique in orthopedics is fused deposition modeling (FDM) or fused filler fabrication (FFF) [8,14,21,22], which provide 3D scaffolds with a well-defined design by extruding a digital 3D model from thermoplastic polymeric materials heated to their melting point [22].This study aims to provide a new core-shell material that can be used in the FDM technique, targeted due to its rigorous control of parameters (temperature, bed temperature, feed rate, printing speed, etc.) [23][24][25][26][27].Therefore, thi...