This report describes a conceptual design for a pilot-scale capability to produce plutonium oxide for use as exercise and reference materials, and for use in identifying and validating nuclear forensics signatures associated with plutonium production. This capability is referred to as the Pilot-scale Plutonium oxide Processing Unit (P3U), and it will be located in the Radiochemical Processing Laboratory at the Pacific Northwest National Laboratory. The key unit operations are described, including plutonium dioxide (PuO 2 ) dissolution, purification of the Pu by ion exchange, precipitation, and conversion to oxide by calcination. v
SummaryThe National Technical Nuclear Forensics Center (NTNFC) has funded Pacific Northwest National Laboratory (PNNL) to establish a pilot-scale (up to 200 g Pu per batch) capability to produce plutonium oxide for use as exercise and reference materials, and for use in identifying and validating nuclear forensics signatures associated with plutonium production. This capability is referred to as the Pilot-scale Plutonium oxide Processing Unit, abbreviated as "P3U." The P3U will be established in Room 604 in the Radiochemical Processing Laboratory (RPL).The key unit operations for producing plutonium dioxide (PuO 2 ) are as follows. Plutonium will be received in the RPL in oxide form. The as-received oxide will be dissolved in nitric acid media. The resulting solution will be subjected to ion exchange to remove impurities from the Pu stream, and then the Pu will be precipitated in the form of a salt (e.g., oxalate, peroxide, hydroxide, or fluoride). This Pu salt will be converted back to PuO 2 by heating (calcining). In order to make this capability a useful tool for identifying and validating nuclear forensics signatures, the system will be designed to be flexible, allowing variations in the different process parameters (e.g., temperature, manner of reagent addition, type of precipitating agent, etc.). This report conceptually describes the P3U to be established at PNNL. The key features include Plutonium oxide will be received and placed in a glovebox in RPL/Room 604. The PuO 2 will be dissolved in nitric acid media. Hydrofluoric acid will be added to aid in dissolution of the oxide. The dissolved Pu solution will be clarified by filtration and will then be purified by anion exchange using Reillex HPQ ® anion exchange resin. Although the design allows for a variety of Pu precipitation steps, the conceptual design is based on Pu(III) oxalate precipitation. The purified Pu solution is adjusted to the +3 oxidation state with ascorbic acid, then is treated with oxalic acid to precipitate Pu 2 (C 2 O 4 ) 3 •10H 2 O. The Pu(III) oxalate will be calcined in a muffle furnace to convert it to PuO 2 . The PuO 2 product will be packaged and distributed as directed by the NTNFC.Functional descriptions are provided for each unit operation, and the various requirements for these operations are identified in this report.vii