With the advances of technology, TBMs are becoming more versatile and TBM tunneling has become a common tunneling method. During project planning, the prediction of TBM performance is a key factor for selection of tunneling methods and preparation of project schedules. During the construction, TBM performance need to be evaluated based on the encountered rock mass conditions and the machine parameters. A suitable prediction and evaluation model is required by the developer, contractors and TBM manufacturers. The objectives of this research are to study rock mass fragmentation mechanism induced by TBM cutters, and to develop a TBM penetration rate prediction model based on in situ measurements and laboratory tests.The rock breakage process under TBM rolling cutters can be divided into two stages. The first stage is the rock indentation, followed by the chip formation between two cuts. The process was simulated by using Universal Distinct Element Code (UDEC). The simulation results showed that rock indentation process consists of three stages: formation of a crushed zone, formation of minor crack zone and major cracks propagation. The crack initiation and propagation mainly grows along the frontier of the tensile failure zones. When the side cracks initiated from the crushed zone of two neighboring cutters propagate towards each other and coalesce, a chip is formed. The chip formation is greatly dependent on the cutter spacing and the critical cutter load.The optimal cutter spacing was also analyzed, taking the Bukit Timah granite as an example.The main rock mass properties, which influence rock mass breakage process and hence the penetration rate, include rock compressive strength, rock brittleness index, joint spacing and joint orientation. The effect of these rock mass parameters on the rock mass breakage process was analyzed by using UDEC modeling. These parameters ix