Safety
hazards arising from lithium (Li) plating during the operation
of lithium-ion batteries (LIBs) are a constant concern. Herein, this
work explores the coaction of low temperatures and current rates (C
rates) on Li plating in LIBs by electrochemical tests, material characterization,
and numerical analysis. With a decrease in temperature and an increase
in C rate, the battery charging process shifts from normal intercalation
to Li plating and even ultimately fails at −20 °C and
0.5C. The morphology observations reveal the detailed growth process
of individual plated Li through sand-like Li, whisker Li, dendritic
Li, mossy Li, and finally bulk Li, as well as aggregated Li from sparse
to dense. Through quantitative analysis, the dynamic pattern under
long-term cycles is revealed. The low temperature and high C rate
will lead to an increase in Li plating capacity and irreversibility,
which are further deteriorated with the cycles. In addition, a critical
condition of high Li plating and high reversibility at −10
°C and 0.2C is found, and further studies are needed to reveal
the competition between kinetics and thermodynamics in the Li plating
process. This work provides detailed information on the range and
growth process of Li plating and quantifies Li plating, which can
be used for practical Li plating prediction and regulation.