New Method of Machining Teeth on Unspecialised Machine Tools

Abstract

Abstract:In the present work, the authors describe elaborated method of machining teeth with the use of unspecialized machine tools. In the first part of the work the need to develop such a method has been shown and the drawbacks of the known methods have been indicated. Further part of the work describes the process of mathematical modelling the purpose of which was to determine the tool paths during machining. Next, the kinetics of teeth machining with the use of a universal CNC milling centre is presented. Further on, the operation of the algorithm, the user's interface of the elaborated software and the parameters influencing the machining process have been shown. In the final part of the work, the results of examination of the obtained details have been shown on a gear wheel as an example. The origin of machining errors and their significance has been discussed. In conclusions, summary of obtained results is presented. In last paragraphs, authors discuss machining accuracy of developed method, and application possibilities of described method are emphasised as well. Performed verification proved that developed method is capable of machining gears of quality comparable with these machined with specialised equipment.