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Maximizing ultimate recovery in unconventional wells presents many completion challenges. Among the most relevant, is consistently initiating multiple dominant fractures in close proximity to each other along the lateral. The most common fracturing method, Plug-and-Perf (PnP), relies on stimulating multiple clusters at once, leaving much of the pay zone unstimulated due to fractures initiating at the path of least resistance instead. These unstimulated sections create gaps in the fracture networks, which result in lower well profitability by hindering production and reducing estimate ultimate recovery (EUR). An alternative completion system, coiled tubing-activated frac sleeves (CTFS), is a method that provides accurate fracture placement and greater efficiency. This paper evaluates the production performance of this single-entry fracturing technique compared to the traditional multi-entry PnP method in the Granite Wash and Bone Spring formations. In this study, production analysis was done to compare performance CTFS vs PnP wells. Monthly well production data was derived from public sources. Decline curve analysis was used to appraise the estimated ultimate reserves for each well compared to the other wells in the immediate surrounding area. To complement the decline curve analysis study, a single stage reservoir simulation study is also included in order to compare the performance of the two completion methods. Three and six clusters for PnP stage and 3 entries for the single-entry completion were first simulated in hydraulic fracturing software. The estimated fracture geometry and conductivities were then used to generate a single stage reservoir simulation model. The properties of the reservoir were based on Wolfcamp formation. The simulation estimated cumulated recovery in 30 years. The results of the study show that the use of the single-entry fracturing technique has improved production in comparison to offset wells that were completed conventionally. In the Bone Spring formation, a well completed with CTFS outperformed top 20% producers in the same formation. In addition, results from fracture modelling and reservoir simulation show that more efficient and evenly distributed fracture networks were achieved by using the single-entry technique. Consequently, production has improved by 12% over the multi-entry technique. Also, long-term performance analysis of the Granite Wash study confirms that the use of CTFS as an alternative to PnP has tripled the estimate ultimate recovery. Hence, the CTFS method improved overall fracture placement and proved to be a more efficient alternative to PnP method. The paper presents novel information by evaluating long-term production data and benefits of single-entry stimulations compared to multiple entry fracturing treatments. Additionally, analysis of actual field data through the use of fracture modeling, reservoir simulation and type well analysis provides new technical insights when comparing fracture geometry, hydrocarbon recovery, and production performance between single and multiple-entry wells.
Maximizing ultimate recovery in unconventional wells presents many completion challenges. Among the most relevant, is consistently initiating multiple dominant fractures in close proximity to each other along the lateral. The most common fracturing method, Plug-and-Perf (PnP), relies on stimulating multiple clusters at once, leaving much of the pay zone unstimulated due to fractures initiating at the path of least resistance instead. These unstimulated sections create gaps in the fracture networks, which result in lower well profitability by hindering production and reducing estimate ultimate recovery (EUR). An alternative completion system, coiled tubing-activated frac sleeves (CTFS), is a method that provides accurate fracture placement and greater efficiency. This paper evaluates the production performance of this single-entry fracturing technique compared to the traditional multi-entry PnP method in the Granite Wash and Bone Spring formations. In this study, production analysis was done to compare performance CTFS vs PnP wells. Monthly well production data was derived from public sources. Decline curve analysis was used to appraise the estimated ultimate reserves for each well compared to the other wells in the immediate surrounding area. To complement the decline curve analysis study, a single stage reservoir simulation study is also included in order to compare the performance of the two completion methods. Three and six clusters for PnP stage and 3 entries for the single-entry completion were first simulated in hydraulic fracturing software. The estimated fracture geometry and conductivities were then used to generate a single stage reservoir simulation model. The properties of the reservoir were based on Wolfcamp formation. The simulation estimated cumulated recovery in 30 years. The results of the study show that the use of the single-entry fracturing technique has improved production in comparison to offset wells that were completed conventionally. In the Bone Spring formation, a well completed with CTFS outperformed top 20% producers in the same formation. In addition, results from fracture modelling and reservoir simulation show that more efficient and evenly distributed fracture networks were achieved by using the single-entry technique. Consequently, production has improved by 12% over the multi-entry technique. Also, long-term performance analysis of the Granite Wash study confirms that the use of CTFS as an alternative to PnP has tripled the estimate ultimate recovery. Hence, the CTFS method improved overall fracture placement and proved to be a more efficient alternative to PnP method. The paper presents novel information by evaluating long-term production data and benefits of single-entry stimulations compared to multiple entry fracturing treatments. Additionally, analysis of actual field data through the use of fracture modeling, reservoir simulation and type well analysis provides new technical insights when comparing fracture geometry, hydrocarbon recovery, and production performance between single and multiple-entry wells.
Tight gas and unconventional hydrocarbon wells bring forward HPHT well construction requirements. Typically, these wells require multistage high pressure stimulation, and, in most cases desired to be completed with openhole stage frac tools. These stage frac tools are exposed to repeated high pressure and temperature cycles during various stimulation and subsequent production activities. The increasing need to exploit such tight reservoirs pushes the endurance limits of conventional designs and elastomeric technologies required to deliver completion tools. This paper encapsulates invaluable information covering application, design and development of a complete HPHT multistage fracturing completion system with ball activated frac sleeves and packers. This system not only delivers a unique completion solution for HPHT stimulation and production, but, also incorporates distinct features from the pilot design to overcome common operational challenges in deploying this type of completion in difficult wells. In order to ensure the completion tools can handle this extreme well environment, the tools were tested at expected bottom hole conditions with numerous repetitive cycle tests beyond minimum acceptable API norms. During testing, various tool components and elastomers had to be redesigned or changed to pass the minimum qualification criteria; while maintaining compatibility to the well environment. During development and testing, the team had to employ Additive Manufacturing technologies for critical components to enable high expansion and to eliminate any extrusion gap of the openhole packer’s packing element. Further, in order to withstand the frequent temperature swings during operations, a more resilient elastomer was selected for the packer over traditional hydrogenated nitrile, FKM or FEPM compounds. Together, these provide increased functionality, by enabling handling of repeated loads and pressure cycles and pipe movement. This along with the other components of the multistage frac completion system and full 15,000 psi liner hanger and liner top packer provide a one of a kind robust HPHT stimulation system designed to enable well integrity at all times. The detailed design, functionality and testing performed eliminate the need for deployment of openhole anchors that are typically used to prevent movement of the packer due to pressure and temperature induced tubing movement. In addition, the system incorporates rotational and high circulation rate features to overcome common operational challenges for deployment in difficult wells. This unique multistage fracturing system brings the industry’s first openhole completion packer that utilizes additive manufacturing to go outside the boundaries of conventional tool manufacturi ng capabilities for HPHT stimulation application. Further, this system integrates the lower stage completion to deployment tools and upper completion providing a complete HPHT Stage Frac system from well head to toe. This reduces need for systems integrity testing or compatibility between tools during later planning and execution phase which is paramount for HPHT well construction.
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