Methanol oxidation reaction (MOR) in anodes is one of
the significant
aspects of direct methanol fuel cells (DMFCs), which also plays a
critical role in achieving a carbon-neutral economy. Designing and
developing efficient, cost-effective, and durable non-Pt group metal-based
methanol oxidation catalysts are highly desired, but a gap still remains.
Herein, we report well-defined hierarchical NiZn
x
@CuO nanoarray architectures as active electrocatalysts for
MOR, synthesized by combining thermal oxidation treatment and magnetron
sputtering deposition through a brass mesh precursor. After systematically
evaluating the electrocatalytic performance of NiZn
x
@CuO nanoarray catalysts with different preparation conditions,
we found that the NiZn1000@CuO (thermally oxidized at 500
°C for 2 h, nominal thickness of the NiZn alloy film is 1000
nm) electrode delivers a high current density of 449.3 mA cm–2 at 0.8 V for MOR in alkaline media as well as excellent operation
stability (92% retention after 12 h). These outstanding MOR performances
can be attributed to the hierarchical well-defined structure that
can not only render abundant active sites and a synergistic effect
to enhance the electrocatalytic activity but also can effectively
facilitate mass and electron transport. More importantly, we found
that partial Zn atoms could leach from the NiZn alloy, resulting in
rough surface nanorods, which would further increase the specific
surface area. These results indicate that the NiZn1000@CuO
nanoarray architecture could be a promising Pt group metal alternative
as an efficient, cost-effective, and durable anode catalyst for DMFCs.