Ohmic or Schottky contacts in micro- and nanoelectronic
devices
are formed by metal–semiconductor bilayer systems, based on
elemental metals or thermally more stable metallic compounds (germanides,
silicides). The control of their electronic properties remains challenging
as their structure formation is not yet fully understood. We have
studied the phase and microstructure evolution during sputter deposition
and postgrowth annealing of Pd/a-Ge bilayer systems with different
Pd/Ge ratios (Pd:Ge, 2Pd:Ge, and 4Pd:Ge). The room-temperature deposition
of up to 30 nm Pd was monitored by simultaneous, in situ synchrotron
X-ray diffraction, X-ray reflectivity, and optical stress measurements.
With this portfolio of complementary real-time methods, we could identify
the microstructural origins of the resistivity evolution during contact
formation: Real-time X-ray diffraction measurements indicate a coherent,
epitaxial growth of Pd(111) on the individual crystallites of the
initially forming, polycrystalline Pd2Ge[111] layer. The
crystallization of the Pd2Ge interfacial layer causes a
characteristic change in the real-time wafer curvature (tensile peak),
and a significant drop of the resistivity after 1.5 nm Pd deposition.
In addition, we could confirm the isostructural interface formation
of Pd/a-Ge and Pd/a-Si. Subtle differences between both interfaces
originate from the lattice mismatch at the interface between compound
and metal. The solid-state reaction during subsequent annealing was
studied by real-time X-ray diffraction and complementary UHV surface
analysis. We could establish the link between phase and microstructure
formation during deposition and annealing-induced solid-state reaction:
The thermally induced reaction between Pd and a-Ge proceeds via diffusion-controlled
growth of the Pd2Ge seed crystallites. The second-phase
(PdGe) formation is nucleation-controlled and takes place only when
a sufficient Ge reservoir exists. The real-time access to structure
and electronic properties on the nanoscale opens new paths for the
knowledge-based formation of ultrathin metal/semiconductor contacts.