Conspectus
Since the discovery of synthetic
zeolites in the 1940s and their
implementation in major industrial processes involving adsorption,
catalytic conversion, and ion exchange, material scientists have targeted
the rational design of zeolites: controlling synthesis to crystallize
zeolites with predetermined properties. Decades later, the fundamentals
of zeolite synthesis remain largely obscured in a black box, rendering
rational design elusive. A major prerequisite to rational zeolite
design is to fully understand, and control, the elementary processes
governing zeolite nucleation, growth, and stability. The molecular-level
investigation of these processes has been severely hindered by the
complex multiphasic media in which aluminosilicate zeolites are typically
synthesized. This Account documents our recent progress in crystallizing
zeolites from synthesis media based on hydrated silicate ionic liquids
(HSIL), a synthesis approach facilitating the evaluation of the individual
impacts of synthesis parameters such as cation type, water content,
and alkalinity on zeolite nucleation, growth, and phase selection.
HSIL-based synthesis allows straightforward elucidation of the relationship
between the characteristics of the synthesis medium and the properties
and structure of the crystalline product. This assists in deriving
new insights in zeolite crystallization in an inorganic aluminosilicate
system, thus improving the conceptual understanding of nucleation
and growth in the context of inorganic zeolite synthesis in general.
This Account describes in detail what hydrated silicate ionic liquids
are, how they form, and how they assist in improving our understanding
of zeolite genesis on a molecular level. It describes the development
of ternary phase diagrams for inorganic aluminosilicate zeolites via
a systematic screening of synthesis compositions. By evaluating obtained
crystal structure properties such as framework composition, topology,
and extraframework cation distributions, critical questions are dealt
with: Which synthesis variables govern the aluminum content of crystallizing
zeolites? How does the aluminum content in the framework determine
the expression of different topologies? The crucial role of the alkali
cation, taking center stage in all aspects of crystallization, phase
selection, and, by extension, transformation is also discussed. New
criteria and models for phase selection are proposed, assisting in
overcoming the need for excessive trial and error in the development
of future synthesis protocols.
Recent progress in the development
of a toolbox enabling liquid-state
characterization of these precursor media has been outlined, setting
the stage for the routine monitoring of zeolite crystallization in
real time. Current endeavors on and future needs for the in situ investigation
of zeolite crystallization are highlighted. Finally, experimentally
accessible parameters providing opportunities for modeling zeolite
nucleation and growth are identified. Overall, this work provides
a perspective ...