Non-Isothermal Crystallization Kinetics and Properties of CaO-Al2O3-SiO2 (CAS) Glass-Ceramics from Eggshell Waste, Zeolite, and Pumice

Abstract

In this study, the crystallization behavior, microstructure, and mechanical and physical properties of CaO-Al2O3-SiO2 (CAS)-based glass-ceramics prepared from eggshell waste, zeolite, and pumice were investigated using X-ray diffraction (XRD), differential thermal analysis (DTA), scanning electron microscopy (SEM), a nanoindentation tester, and the Archimedes method. XRD analysis revealed that anorthite and wollastonite crystalline phases precipitated in the glass-ceramic samples after sintering at temperatures of 1000 °C and 1100 °C. However, diffraction peaks belonging to the wollastonite phase disappeared after sintering at 1200 °C, while peaks representing the pseudowollastonite phase were detected together with anorthite in the samples. SEM images showed that the crystals become coarser as the sintering temperature increased, with the crystal morphology transitioning from needle-like to rod-like. The crystallization activation energy (Ea) and Avrami parameter (n), both kinetic parameters, were calculated from DTA curves plotted at different heating rates using the Kissinger, Ozawa, and Matusita approaches. The results indicated that the crystallization activation energy of the CASZ glass ranged from 406 to 428 kJ mol−1, while that of the CASP glass varied from 356 to 378 kJ mol−1, depending on the method used. Additionally, the Avrami constant (n) was calculated to be 3.33 for CASZ and 2.89 for CASP. The hardness and bulk density of the glass-ceramic samples were significantly affected by the porosity present in the structure, with the highest hardness and bulk density values achieved for the CASZ glass-ceramic sample at the initial sintering temperature of 1000 °C.