The nonisothermal flow of Carreau fluid in a coat-hanger die is studied. A general three-dimensional finite volume code is developed for the purpose of flow analysis. The isobars, the isotherms, and the velocity distribution are obtained. Simulation results illustrated that the highest temperature occurred by the center of manifold, rather than the die-lip region because of the combined effects of high shear rate and poor heat conduction, which is important for processing those heat-sensitive materials. In the regions where die gap is relatively small, the wall temperature plays a key role in deciding temperature distribution in the melt. The validity of simulation results is verified experimentally. POLYM. ENG. SCI., 46:406 -415,
2006.
ANALYSISThe polymer melt flow in a coat-hanger die is examined by means of three-dimensional computational fluid dynamics techniques. A schematic of the die considered here is shown in Fig. 1. The flow simulation is full 3D and nonisothermal. Hence, the momentum and energy conservation equations should be coupled through temperature-dependent constitutive equations. For numerical analysis of extrusion die, the Carreau model has been employed here, considering its better representations of the entire viscosity curve. The temperature-shifting function is used to illustrate the temperature effects on the rheological aspects of polymer fluid.