Iron and nitrogen doped carbon, Fe-N-C, catalysts are synthesized by high pressure pyrolysis of Ketjenblack carbon, melamine and iron acetate precursor mixture in a closed, reusable scale-up stainless steel reactor. The effects of precursor loading with constant precursor ratios on obtained pressure, nitrogen retention and oxygen reduction reaction (ORR) activities are studied. The results indicate that higher precursor loading increases the gas phase pressure and improves nitrogen retention and ORR activity. Furthermore, a relationship is found between active site density, nitrogen retention and pressure that suggests that the limiting reaction may be an adsorption process driven via high pressure of volatile intermediates from the melamine. Figure 7. a) Fuel cell polarization curves of Fe-N-C samples obtained in a single cell (5 cm 2 ) on air with 2.5 bar back pressure. The loadings are 2.4-3.2 mg cm -2 and normalized to 3 mg cm -2 and b) fuel cell polarization curves of 3.5 g Batch with 2.5 back pressure in air and 0.5 bar backpressure in O2. The loadings are 3 mg cm -2 .Polarization curves were obtained at 100% RH using 211 Nafion®, 55 wt% 1100 EW and 25BC GDL.