ABSTRACT:In this paper, a simulator for the tire curing processes is developed based on the finite element method of an axisymmetric heat transfer problem for composite materials. The anisotropy of heat transfer properties of composite materials, the dependence of properties of rubber compounds on the temperature and/or the extent of cure, the time-varying boundary conditions which include the cooldown of the tire out of the press and the rigorous cure kinetic models are taken into account. The numerical simulation results of a truck tire curing process show that the simulator successfully describes the variation trends in temperature and in state of cure with the tire curing process. It also serves as the core module of an optimization algorithm, which is being developed for the tire curing and rubber formulation designs. The curing process is the final step in tire manufacturing whereby a green tire built from layers of rubber compounds and fiber/rubber composites is formed to the desired shape in a press. A schematic cross section of a dome-type cure press is shown in Figure 1. In the press, heat is transferred to the green tire from the mold and the bladder, which are kept at higher temperatures by circulated cure media like steam, hot water, etc. The transferred heat provokes the curing reaction of the rubber compounds, thus converting the compounds to a strong, elastic material to meet tire performance needs.The curing process is energy consuming and has a strong effect on the product quality. Major operating variables are the conditions of the supplied media, which are to be varied according to prescribed cure steps. To optimize the cure steps for different compounds of various dimensions requires proper evaluation of the time-dependent temperature distribution of various compounds in the tires. The conventional method is to directly measure the temperature-time profiles using thermocouples inserted into various parts of a green tire and then to convert the measured profiles to the state of cure (SOC). But this method is costly and very time-consuming, hence as an alternative, an effective computer simulator of the process has been sought by this industry. 8 Several studies have been reported on the numerical simulation of tire curing processes. Ambelang and Prentice 3 outlined a finite difference technique for calculating the state of cure in a vulcanizing tire, but they assumed constant thermal diffusivity, constant rate of heat generation due to vulcanization, and constant boundary conditions. The capability of their model was somewhat extended by Prentice and Williams 4 by considering temperature-dependent thermal conductivity, chemical generated heat production as a function of temperature and the SOC, and time varying boundary conditions. But it was still assumed that the tire consists of uniform material. Another approach based on the finite difference method was reported by Schlanger 5 who developed a one-dimensional model, which reduced a complex tire section to a quasi-equivalent slab.Taking int...