Abstract.. Aiming at the problem of machining quality caused by the sharp fluctuation of grinding force during the grinding process of non -circular parts, a new method for determining the transition profile based on the presetting of the grinding arc length is proposed. It is recommend to use the target profile as the reference point to reverse the normal grinding margin according to the grinding arc length by layer ,so that the grinding rate can be stable and controllable. And the calculation model of non -circular stratified method is given too. The experiments with constant grinding arc length show that the method can improve the grinding quality of non -circular grinding process effectively.
PrefaceThe cut-point tracking method is often used in grinding non-circular parts such as eccentric shafts, camshafts and engine combustion chambers [1][2] . Different from the grinding circle, eccentric shaft and other non-circular profile need to grind for several layers to be processed into the target profile. And the grinding point position, processing margin, grinding rate, tool wear and other processing parameters are under constantly changing which result in complex and non-uniform processing.Some studies according to the specific characteristics of the parts were processed, respectively, in the kinematics and dynamics and other aspects [3][4][5][6][7] . Since this kind of research is directly related to the manufacturer's core technology and commercial interests, The design method of the key stratified grinding transition curve in the grinding process has not been reported.Based on the non-circular grinding forming mechanism, the hierarchical transition profile planning from blank to target profile is studied on the basis of analyzing the grinding process. Aiming at the optimal design of process parameters such as cutting depth, grinding rate and so on, a generalized bias design method of transition series is proposed. Research conclusions can be extended to different forms of non-circular parts grinding.
Non-circular contour forming mechanismIn the non-circular part grinding process, assuming that the non-circular parts are fixed, the grinding process of the target contour can be understood as the variable diameter rotation of the grinding wheel around the non-circular parts, and The target contour is formed by the wheel motion envelope.