The high viscosity
of heavy crude oil has been an obstacle to its
safe production and economic transportation. In this work, a screened
emulsified viscosity reducer system is conducted. Experimental results
demonstrate that the most effective viscosity reducing agent comprises
sodium oleate (NaOl) and cocamidopropyl betaine (CAB-35) in a ratio
of 1:2, achieving a viscosity reduction rate of 94.65%. Additionally,
the interfacial tension between oil and water decreases from 27 to
4 mN/m with 0.1 mass % TEOA and NaOH in a 1:1 ratio. The oil droplet
size is uniformly distributed with
D
mean
is 14 μm and
D
50
is 11 μm.
Droplets flocculate as the salinity increases to 0.2 mol/L, which
corresponds to the apparent increase of viscosity. The adsorption
of long alkyl chain lipophilic groups on surfactant molecules at the
oil–water interface and the water film alters the wettability
of pipe steel to water-wet, further enhancing the application of emulsification
and viscosity reduction effects. The primary mechanism behind the
viscosity reduction in emulsification is attributed to strong electrostatic
interactions stemming from molecular electrostatic potential distributions.