Traditional curing agents have only a single property, while traditional synthetic organic flame-retardant hardeners often show poor tolerance to oxidants, strongly acidic or alkaline reagents, and organic solvents and have toxicity problems. Here, a novel and multifunctional flame-retardant curing agent of the inorganic substrate multifunctional curing agent of the inorganic substrate (FCIN) was proposed first and successfully prepared, and then an intrinsically flame-retardant epoxy resin (EP) was prepared by covalently incorporating FCIN nanoparticles (FCINs) into the EP. The curing behavior of the FCINs was investigated, showing that FCIN/EP expresses a higher global activation energy than tetraethylenepentamine (TEPA)/EP and that the FCINs had strong interfacial adhesion to the EP matrix. Additionally, the FCINs were well dispersed and provided a remarkable improvement in mechanical and flame-retardant properties of the intrinsically flame-retardant EP. With the incorporation of 9 wt % FCINs into the EP, dramatic enhancements in the strength, modulus under bending, and toughness (36%, 109%, and 586%, respectively) were observed, along with 85.2%, 46.4%, 98.3%, and 77.26% decreases in the peak heat release rate, total heat release, smoke production rate peak, and total smoke production, respectively, with respect to that of TEPA/EP. The mechanisms of its flame-retardant, smoke-suppression, and failure behaviors were investigated. The development of this unconventional, multifunctional flame-retardant curing agent based on an inorganic substrate showed promise for enabling the preparation of a variety of new high-performance materials (such as intrinsically flame-retardant EP and functional modified polyesters).
INTRODUCTIONEpoxy resin (EP), one of the most important thermosetting polymers, has been extensively applied in the fields of composite matrixes, surface coatings, semiconductor packaging, printed circuit boards, adhesives, various electrical devices, and so on, owing to its high heat, solvent, moisture, and chemical resistance and its low shrinkage, strong adhesion to many substrates, and outstanding mechanical stiffness. 1-5 Nevertheless, improving the flame-retardant properties of epoxy polymers still represents a challenge that greatly restricts their applications because they have inherently poor flame-retardant properties and high flammability. Therefore, improving the fire resistance of the EP and its composites is significant and imperative.Although halogen-containing chemicals are the most effective method for improving the flame-retardant properties of EP, they usually release toxic gases and corrosive smoke during combustion, which are detrimental to the environment and human health. 6-9 Therefore, it is very desirable to develop alternative flame retardants for EP. One effective approach for improving the flame-retardant behavior of EP without halogenated compounds adds phosphorus-and nitrogen-containing elements to the substrate or incorporates them into the structure of the materials. [10...