A multifunctional additive, bis(diisopropyl) thiophosphoryl diisopropyl disulfide (DIPDIS), was melted in the presence of quaternary ammonium-modified montmorillonite clay and incorporated into an ethylene propylene diene terpolymer (EPDM) rubber matrix as a nanofiller to prepare EPDM rubber nanocomposites. The finer dispersion of the organoclay (OC) in the rubber matrix was observed when the OC was preintercalated by DIPDIS using the propping-open procedure. X-ray diffraction (XRD) results showed that the silicate layers of the OC were successfully preintercalated by the DIPDIS; that is, the basal spacing of clay galleries was expanded from 2.98 to 3.76 nm. Because of the larger interlayer distance, as evidenced by XRD studies, the delamination process was facilitated through the easy intercalation of macromolecular rubber chains, which was reflected in various properties, such as the stress-strain behavior, thermal stability, dynamic mechanical properties and swelling properties. XRD studies and transmission electron microscopy directly supported the effective filler dispersion in the non-polar EPDM rubber matrix.
INTRODUCTIONPolymer nanocomposites based on nanoclay have recently generated a great deal of interest as a successful approach to overcome the inadequacy of conventional composites. 1-4 Very recently, advances in rubber-clay nanocomposites have attracted the attention of scientists working in the field of polymer-clay nanocomposites. In addition to higher gas barrier properties and certain improved fireresistance properties, most of the developed rubber-clay nanocomposites exhibit much higher tensile strength than that of the corresponding matrix. Generally, the corresponding ratio is at least two to three times greater. 5,6 However, because of the inorganic nature of the clay minerals, the dispersion by the delamination process of the clay layers is the main problem for the desirable reinforcement of the silicate clay layers. The most established and common ways to overcome this problem are the use of quaternary ammonium salt, 7 surfactants, 8,9 ionic liquids, 10,11 silane coupling agents 12,13 and different fatty acid salts, 14 which are common approaches to obtain a higher degree of delamination. Very recently, it was reported that 15 the preintercalation of stearic acid into the gallery of layered silicate, which was already modified by quaternary ammonium compounds (QUATs), could be one common approach to make the delamination process more effective. The effectiveness of this process was verified in different rubber systems where crosslinking was caused by a sulfur