Numerical analysis of textured piston compression ring conjunction using two-dimensional-computational fluid dynamics and Reynolds methods

Abstract

The Reynolds equation, in which some items have been omitted, is a simplified form of the Navier-Stokes equations. When surface texturing exists, it may unreasonably reveal the tribological effects in some cases. In this paper, both the two-dimensional computational fluid dynamics method, which is based on the Navier-Stokes equations, and the corresponding one-dimensional Reynolds method are adopted to analyze the performance of the textured piston compression ring conjunction. To conduct a comparison between these two methods, the modified Elrod algorithm for Jakobsson-Floberg-Olsson cavitation model is chosen to solve the Reynolds equation. The results show that the Reynolds method is somewhat different from the computational fluid dynamics method in the minimum oil film thickness, pressure distribution, and cavitation at given operating conditions. Moreover, for a low ratio of texture depth to length, the Reynolds equation is still suitable to predict the overall effects of the designed groove textures. The simulation results also reveal that it is not always beneficial for the tribological performance and sometimes may increase the total friction force when the ring is textured.

Numerical micro-texture optimization for lubricated contacts—A critical discussion

“…(h t /l t )² << 1, a rather small error can be expected [160,161]. This was supported by studies presented from Van Odyck and Venner [162] as well as Wen et al [163]. As pointed out by Feldman et al [164], the Reynolds equation can be considered a conservative estimation even in case of unfavourable texture dimensions.…”

Improving frictional performance of ring-liner system under cylinder deactivation conditions by surface texturing

“…For the surface textured RLS, as shown in Figure 4, the CFD method and Reynolds equation are usually adopted to predict the lubrication behaviors. Wen et al 32 conducted an investigation on the lubrication properties of the surface textured RLS by using the CFD method and Reynolds equation. Their result indicates that the Reynolds equation is suitable to analyze the lubrication properties of the RLS with surface texture.…”

“…For the surface textured RLS, as shown in Figure 4, the CFD method and Reynolds equation are usually adopted to predict the lubrication behaviors. Wen et al 32 conducted an investigation on the lubrication properties of the surface textured RLS by using the CFD method and…”