Numerical Simulation of CNC Incremental Forming of Straight Wall Parts Based on Model Partition and Non-Steep Surface

Abstract

In order to realize the CNC incremental forming of the straight wall parts, a CNC incremental forming method with the sheet metal posture adjustment in multiple directions based on the model partition and the non-steep surface was proposed in this paper. With the help of the non-steep surface, the sheet metal posture is adjusted to reduce the forming angle of the straight wall; to ensure the straight wall to be formed without breaking. The results of numerical simulation shows that the method proposed in this paper can form the straight wall parts that cannot be formed by the traditional multi-pass incremental forming, and the straight wall parts of the formed parts have better contour accuracy, uniform thickness distribution and applicability.

Analyzing Forged Quality of Thin-Walled A-286 Superalloy Tube under Multi-Stage Cold Forging Processes

“…Table 1 lists the chemical composition of the A-286 superalloy. W6Mo5Cr4V2 steel, known for its high hardness, excellent wear resistance, and impact resistance, was chosen as the die material [25,26]. The clearance between the workpiece and the bottom die was 0.02 mm.…”

“…The W6Mo5Cr4V2 steel was chosen as the die material. Table 3 lists its mechanical properties [26]. In order to streamline the computational workload, the influence of material hardness and temperature on mechanical properties was not considered in the present study.…”