Plug flow behavior
in tubular reactors is often highly desirable
in industry, since it can ensure high productivity, good selectivity,
and enhanced heat transfer. To achieve this, good radial mixing combined
with poor axial mixing is required: these conditions are quite easy
to obtain if the flow regime is turbulent, but they are much more
challenging to achieve if the flow is laminar. In this work radial
mixing and residence time distributions in a side-injected tubular
reactor equipped with a series of Sulzer SMX static mixers were investigated
using Computational Fluid Dynamics. It was found that even at low
values of Reynolds number the reactor can efficiently satisfy the
plug flow conditions, and operative diagrams were determined to foresee
the reactor behavior.