Old cement-based render as the cause of extremely low carbonation of 100-year bridge concrete

Abstract

In-situ research and laboratory examination provided on concrete core samples from old bridge structures confirmed that a thin layer of ordinary cement-based render coat protects the underlying concrete from carbonation. The average measured value by phenolphthalein test was less than 2 mm after more than 100 years of service life in exposure class XC3 of EN 206. Low carbonation depth is explained by the presence of a thin (2-4 mm) layer of the protective render coat (PRC) situated on the bridge concrete. The place, where the PRC was of good quality was almost impermeable and the carbonation of the concrete underneath was even 0 mm. If the PRC locally spalled, the carbonation depth of the same concrete, at the same structure and environment reached at this place even more than 80 mm. It was observed that low carbonation of concrete significantly depends on the non-permeability of the PRC. A narrow free space filled with the carbonates causes increased non-permeability of the PRC creating thus the built-in limestone-based (anti-carbonation) barrier with the ability to dramatically reduce CO2 penetration into the beneath concrete over time. Values from in-situ and laboratory research are presented in the article with the explanation of these phenomena.