Highlights: High efficiency of the newly developed and patented asymmetrically folded blade turbine (ABT) during dispersing of air into water by single impeller stirring. Low power number of the ABT impeller in water mixing (1.75). High pumping capacity by air dispersing at very small power draw reduction (less than 16 %). Capable of dispersing much greater amounts of air (up to 53 %) than the Rushton turbine is. The shortest mixing time by the same impeller energy dissipation. Some CFD analysis results included for better insight into inhomogeneity in the liquid.
INTRODUCTIONAir dispersion in tall, slim fermenters is mostly carried out with multistage impellers to provide high air flow intake, which must be supplied in some fermentation processes in the pharmaceutical industry. Such an impeller can be assembled of two equal impellers, such as dual Rushton turbines in parallel, merging, and diverging flow conditions [1], power consumption [2], mixing rate [3] or flow patterns [4]. The higher the ratio between tank height and its diameter H/T, the higher the number of impellers equidistantly placed to ensure as much uniform void fraction distribution as possible [5] to [8]. Nowadays, a combination of axial and radial impellers [7] and [9] predominates. The choice of a proper impeller for the given geometric configuration of the mixing vessel is of prime importance for the optimal achievement in the fermentation process: a fermenter must have a flow field that provides the organisms with air throughout the entire volume of the liquid. Any dead zone can cause an improperly fermented product due to lack of air. A multi-stage impeller with a proper configuration provides the circulation of substances in the fermenter and most evenly distributes the air throughout the liquid volume [10]. To determine these conditions, it is necessary to know the main characteristics of the individual impeller, such as the mixing power [11] and [12] Each impeller dispersing air is limited by the maximum amount of air to be dispersed. Further increasing of the air flow rate causes flooding.