On material removal analysis in ECSM process during micro-channelling with rough tool: Experimental investigation and numerical simulation

Singh, Tarlochan; Sharma, Sahil; Parmar, Gaurav; Dvivedi, Akshay

doi:10.1016/j.measurement.2024.114440

Measurement

2024

DOI: 10.1016/j.measurement.2024.114440

|View full text |Cite

On material removal analysis in ECSM process during micro-channelling with rough tool: Experimental investigation and numerical simulation

Tarlochan Singh,

Sahil Sharma,

Gaurav Parmar

et al.

Help me understand this report

Search citation statements

Order By: Relevance

Paper Sections

Select...

Citation Types

Supporting

Mentioning

Contrasting

Year Published

2024

Publication Types

Select...

Article1

Relationship

Self Cite0

Independent1

Authors

Journals

Cited by 1 publication

References 36 publications

Supporting

Mentioning

Contrasting

Order By: Relevance

Comparative Analysis of Simultaneous Electrochemical and Electrodischarge Machining Process

Sharma,

Dvivedi

2024

Journal of Micro and Nano Science and Engineering

View full text Add to dashboard Cite

Recent advances have established electrochemical discharge machining (ECDM) as an effective alternative to electrical discharge machining (EDM) for producing microholes in conductive materials. However, ECDM leaves nonuniform layers, including recast layers and heat-affected zones, rendering it unsuitable for materials vital to aerospace, defence, and biomedical applications. To address this issue, the present work investigates a novel electrochemical machining (ECM)-based frugal engineering process known as simultaneous electrochemical and electrodischarge machining (SECEDM) for microhole fabrication. To evaluate the process effectiveness, the machining results of the SECEDM process were compared with ECDM, EDM, and ECM. The obtained results present the fundamental distinction between the process mechanism of SECEDM and ECDM. SECEDM has been reported to produce microholes with improved machined surfaces characterized by their freedom from recast layer and ECDM-induced defects. Moreover, SECEDM facilitated meticulously controlled high-speed anodic dissolution of work material, surpassing the material removal rate (MRR) achieved through ultrasonic-assisted ECDM (U-ECDM), ECM, and EDM processes by 2.67, 4.2, and 6.2 times, respectively. Furthermore, the substantial 67.72% and 68.82% reduction in the average machined hole diameter than ECM and U-ECDM, respectively, with a noteworthy 13.69% enhancement in average roundness error achieved while maintaining the repeatability accuracy with an accuracy range within ±0.009 mm through SECEDM process underscore SECEDM's accuracy and repeatability. In addition, lower surface roughness by 31.6% and 68% compared to ECM and EDM, along with reduced carbon and oxygen content as examined through energy dispersive X-ray (EDX) analysis, signifies the SECEDM process efficiency in microfabrication.

show abstract

Comparative Analysis of Simultaneous Electrochemical and Electrodischarge Machining Process

Sharma,

Dvivedi

2024

Journal of Micro and Nano Science and Engineering

View full text Add to dashboard Cite

show abstract

scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.

Contact Info

customersupport@researchsolutions.com

10624 S. Eastern Ave., Ste. A-614

Henderson, NV 89052, USA

This site is protected by reCAPTCHA and the Google Privacy Policy and Terms of Service apply.

Blog Terms and Conditions API Terms Privacy Policy Contact Cookie Preferences Do Not Sell or Share My Personal Information

Made with 💙 for researchers

Part of the Research Solutions Family.

On material removal analysis in ECSM process during micro-channelling with rough tool: Experimental investigation and numerical simulation

Cited by 1 publication

References 36 publications

Comparative Analysis of Simultaneous Electrochemical and Electrodischarge Machining Process

Comparative Analysis of Simultaneous Electrochemical and Electrodischarge Machining Process

Contact Info

Product

Resources

About