On the measurement and prediction of temperature fields In machining AISI 1045 steel

Davies, M.A.; Cao, Qi; Cooks, A.L.; Ivester, Robert W.

doi:10.1016/s0007-8506(07)60535-6

Cited by 72 publications

(39 citation statements)

References 6 publications

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“…This model has been used in many earlier studies for a b c d Fig. 13 The interaction between the tool and the workpiece that gives the peak in the maximal principal stress σ 1 , when h 1 = 0.50 mm example [3,10,20,21].…”

Section: Interaction Modellingmentioning

confidence: 99%

The influence of tool micro-geometry on stress distribution in turning operations of AISI 4140 by FE analysis

Agmell

Ahadi

Gutnichenko

et al. 2016

Int J Adv Manuf Technol

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The aim of this paper is to gain a better understanding of the impact different micro-geometries has on stress distribution in cutting tools. Both principal and effective stress distribution are studied. These quantities have a major impact on the occurrence of damages in the cutting tool such as crack formation, flaking, chipping, breakage and plastic deformation. The development of a stagnation zone is also investigated as well as the effect tool microgeometries have on this zone. A finite element model is developed which enables the examination of these aspects, in detail. It was found that the model predicted these metal cutting phenomena with high accuracy. Cutting forces is within the standard deviation of experimental results. The experimental results also indicate that the stress distributions and the stagnation zone have been simulated correctly. This study has shown that the micro-geometries of the cutting tool have a great potential in reducing the maximal tensile/principal stress. This research work has also shown that the size of the stagnation zone can be controlled by micro-geometries on the cutting tool, which in turn can have an effect on the wear on the cutting edge.

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Section: Interaction Modellingmentioning

confidence: 99%

The influence of tool micro-geometry on stress distribution in turning operations of AISI 4140 by FE analysis

Agmell

Ahadi

Gutnichenko

et al. 2016

Int J Adv Manuf Technol

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“…8), connected through a FireWire terminal to a microcomputer equipped with the ThermaCAM Researcher software. The software allowed to carry out a deep analysis of the determined temperature fields [11] (Fig. 9).…”

Section: Testing Techniquesmentioning

confidence: 99%

Comparative tests of the proper active grinding powers and maximum grinding temperatures, conducted on corrosion-resistant steel surfaces, using aluminium oxynitride and noble electrocorundum grinding wheels

Niżankowski

Struzikiewicz

2016

Int J Adv Manuf Technol

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This paper presents the results of comparative experimental tests of proper active powers and maximum temperatures, conducted on the circumference grinding of flat surfaces, made of grade 321 corrosion-resistant steel (1.4541), using modern aluminium oxynitride and noble electrocorundum vitrified-bonded grinding wheels. The tests were carried out in both up-cut and down-cut conditions. In both kinematic grinding aspects, the tested factors were determined by discrete increase of reductive grinding yield, applying increasing grinding-wheel in-feed to the workpiece and keeping the remaining grinding parameters at the constant level. The test results were later subjected to simplified statistical analysis, and an attempt was made at substantive test justification. It was demonstrated that, regardless of the assumed kinematic grinding aspects of steel grade 1.4541 (321), the values of all the comparatively tested values of aluminium oxynitride grinding wheels were, with increasing reductive grinding yield, lower than the corresponding values of the noble electrocorundum grinding wheels.

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“…Rather than use a finite-element code for this purpose, a simplified method first introduced by Boothroyd [8] is used. It turns out that this method, as modified by Tlusty [1], can give a better peak temperature estimate than some finite element simulations [6,9].…”

Section: One-dimensional Cutting Modelmentioning

confidence: 99%

Modeling of the temperature field in the chip and in the tool in high-speed machining of a carbon steel: effect of pearlite to austenite phase transition in AISI 1075

et al. 2010

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A one-dimensional transient finite-difference model for the temperature distribution in orthogonal metal cutting, which was originally developed by Boothroyd, and then improved upon by Tlusty, is used to calculate the temperature field in the chip and in the tool in orthogonal cutting of AISI 1075 steel. In a series of compression tests using the NIST pulse-heated Kolsky bar, a phase transformation from pearlite to austenite was observed to take place within a few seconds near the eutectoid temperature (723 ºC) of the material. At temperatures above the transformation temperature in this material, which had been heat treated so that it had uniform pearlitic microstructure prior to testing, a large decrease in flow stress of approximately 50 % was observed. It is shown how the predicted peak temperature along the chip-tool interface on the rake face decreases when this decrease in material strength is incorporated into a Johnson-Cook constitutive response model for the material.

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On the measurement and prediction of temperature fields In machining AISI 1045 steel

Cited by 72 publications

References 6 publications

The influence of tool micro-geometry on stress distribution in turning operations of AISI 4140 by FE analysis

The influence of tool micro-geometry on stress distribution in turning operations of AISI 4140 by FE analysis

Comparative tests of the proper active grinding powers and maximum grinding temperatures, conducted on corrosion-resistant steel surfaces, using aluminium oxynitride and noble electrocorundum grinding wheels

Modeling of the temperature field in the chip and in the tool in high-speed machining of a carbon steel: effect of pearlite to austenite phase transition in AISI 1075

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