Abstract. Semi-solid processing of steels is typically studied using high-alloy steels with higher carbon levels, as those offer a long freezing range which is favourable for conducting the process. The drawback to their application is their microstructure which typically consists of austenite grains embedded in ledeburitic network. This type of microstructure typically fails in brittle manner by fracturing along the interface of the hard network and ductile austenite grains. This is why a way was sought to altering or even inverting the configuration of the microstructure. Eventually, suitable steel chemistries were found which allow the inverted microstructure to be obtained. With regard to the high content of alloy additions, these steels have to be made by powder metallurgy methods. Five different steels of this kind were selected for the experimental programme. All contained high amounts of alloying elements and a large fraction of carbides. Their carbon content was taken into account as well, ranging from 0.55 to 3.4 %. Differences between the steels consisted in the levels of major alloying elements, namely chromium, vanadium, molybdenum, tungsten and cobalt. After suitable process parameters were found, semi-solid processing was used to prepare demonstration products. The transition through semi-solid state transformed the ferritic matrix to austeniticmartensitic one, in which the high-stability carbides were retained. The resulting microstructures were of unconventional nature where carbide particles were embedded in tough metal matrix. Their configuration was thus inverted in contrast to the ones typically obtained by semi-solid processing of tool steels.
IntroductionKey advantages of processing steels by thixo-forming include simple forming procedures, the capability to make complex-shape products and to use the near net shape forming, as well as higher productivity [1]. Another benefit is the possibility to shape high-alloy difficult-to-form materials. Today, thixo-forming of steels focuses predominantly on tool steels of X210Cr12, 100Cr6, HP9/4/30 or M2 types [2][3][4][5][6][7]. The thixo-formed microstructure is typically made up of polyhedral austenite grains embedded in carbide-austenite network. It was found during mechanical testing that these structures typically fail by brittle fracture propagating along austenite grain boundaries. In response to that, research was undertaken to invert this microstructure configuration into one where the high-stability carbides would be retained and become embedded in austenitic or austeniticmartensitic matrix. One of the available options is to use steels alloyed with suitable carbide formers in order to obtain favourable distributed high-stability carbides [8,9].