Cellulose
nanofibrils (CNF) are usually obtained by breaking down
the lignocellulosic structure of pulp, i.e., as cellulose I allomorph
and according to rather energy-intensive pathways. In contrast to
those approaches, TENCEL gel is obtained from a nonfibrous cellulose
II precursor directly out of the Lyocell process in a deceptively
energy-efficient way: After enzymatic treatment and only one cycle
in a high-pressure homogenizer (comparing to up to 20 cycles for CNF
manufacture) the final gel is obtained. The utilization of a starting
material from an already existing industrial process is another distinct
advantage. This novel cellulose II gel possesses a particle-like,
homogeneous morphology and is composed of individual particles with
a size of less than one micron, featuring the rheological behavior
of a soft solid. The course of the gel production process was studied
with respect to changes in crystallinity, appearance and molecular
weight, whereas the morphology and size of the final gel particles
were assessed comprehensively by light-microscopy, dynamic light scattering
and electron microscopy. In water, the individual particles form aggregates
with a mean size of 11 μm. The viscoelastic gel forms highly
porous cryogels with a surface area of 298 m2/g and a well-defined
nanostructure. These features were studied in depth by SAXS, nitrogen
sorption experiments and SEM. The economic production in combination
with the highly accessible surface offers unique properties, and applications
are envisioned as tailored, high performance materials.