On the Numerical Investigation of Two-Phase Evaporative Spray Cooling Technology for Data Centre Applications

Abstract

Two-phase evaporative spray cooling technology can significantly reduce power consumption in data centre cooling applications. However, the literature lacks an established methodology for assessing the overall performance of such evaporation systems in terms of the water-energy nexus. The current study develops a Lagrangian–Eulerian computational fluid dynamics (CFD) modelling approach to examine the functionality of these two-phase evaporative spray cooling systems. To replicate a modular system, a hollow spray cone nozzle with Rosin–Rammler droplet size distribution is simulated in a turbulent convective natural-air environment. The model was validated against the available experimental data from the literature. Parametric studies on geometric, flow, and climatic conditions, namely, domain length, droplet size, water mass flow rate, temperature, and humidity, were performed. The findings indicate that at elevated temperatures and low humidity, evaporation results in a bulk temperature reduction of up to 12 °C. A specific focus on the climatic conditions of Dublin, Ireland, was used as an example to optimize the evaporative system. A new formulation for the coefficient of performance (COP) is established to assess the performance of the system. Results showed that doubling the injector water mass flow rate improved the evaporated mass flow rate by 188% but reduced the evaporation percentage by 28%, thus reducing the COP. Doubling the domain length improved the temperature drop by 175% and increased the relative humidity by 160%, thus improving the COP. The COP of the evaporation system showed a systematic improvement with a reduction in the droplet size and the mass flow rate for a fixed domain length. The evaporated system COP improves by two orders of magnitude (~90 to 9500) with the reduction in spray Sauter mean diameter (SMD) from 292 μm to 8–15 μm. Under this reduction, close to 100% evaporation rate was achieved in comparison to only a 1% evaporation rate for the largest SMD. It was concluded that the utilization of a fine droplet spray nozzle provides an effective solution for the reduction in water consumption (97% in our case) for data centres, whilst concomitantly augmenting the proportion of evaporation.