Early subnanometre cluster formation during quenching of a high-strength AA7449 aluminium alloy was investigated using in situ small angle X-ray scattering. Fast quench cooling was obtained by using a laser-based heating system. The size and number density of homogeneous nucleated clusters were found to be strongly dependent on the cooling rate, while the volume fraction of cluster formation is independent of the cooling rate. Heterogeneous larger precipitation starts at higher temperatures in volume fractions that depend on the cooling rate. V C 2014 AIP Publishing LLC. The fabrication of aluminium alloys involves a number of thermomechanical steps such as solute-heat treatment followed by fast cooling, i.e., quenching. It is well known that the cooling rate influences the homogeneous and heterogeneous formation of precipitates and that the effect of these differences on the mechanical properties cannot be removed by additional aging. The typical precipitation sequence of the equilibrium g phase (Mg(Zn,Cu,Al) 2 ) in the Al-Zn-Mg(-Cu) system is: GPZ ! g 0 ! g. 1 Early studies by Lendvai and L€ offler on Al-Zn-Mg alloys report that vacancy-rich clusters (VRC), acting as nucleation sites for Guinier Preston zones (GPZ), can form during the cooling from the solutionizing temperature. 2,3 The number of VRCs strongly depends on the quench parameters influencing the excess vacancies in the structure. Clusters formed by only a few atoms 4 have been identified using 3D atom probe. Despite their small size, the clusters are effective in increasing the yield strength of the material. 5 In addition to the VRCs, heterogeneous precipitation of the equilibrium g phase occurs at higher temperatures. 1 It is therefore not surprising that when producing thick Al alloy plates, the resultant precipitation size, density, and volume fraction are expected to differ across the plate because of the difference in cooling rates. The latter creates residual stresses at as quenched temper that are reduced by stress relief. The remaining residual stresses at final temper may lead to machining distortions. To investigate the influence of precipitation on residual stresses, thermomechanical models linking solid-state transformations to the final stress distribution have to be developed. Such simulation schemes need input on size, density, and volume fraction of precipitation as function of cooling rates that can only be provided by experimentation.Small angle X-ray scattering (SAXS) has proven to be a useful tool for the investigation of precipitation phenomena. 6 SAXS is a well established technique for investigating clusters with high contrast in atomic number with respect to the matrix. SAXS has been used extensively to study precipitation phenomena in Al alloys ex situ and also in situ during aging. [6][7][8] Providing information on the size and volume fraction of the precipitates, SAXS validated thermodynamic-based precipitation model predictions 7,9 of the effect of aging on precipitation. There is however no information to be gathered...