On Thermoelastic Impact Modelling of Frozen Composite Target During Pre – Heated Projectile Penetration Starts of Motion

Abstract

This study investigates a composite double-layer structure for improved thermal shock resistance. A modified Hugoniot elastic limit model is presented for the composite, followed by a 2D thermo-elastic impact simulation using commercial software. The simulation focuses on a composite material under initial extreme low temperature conditions with alternating metallic (Steel, Aluminum) and non-metallic layers (Kevlar 49, Graphite). The frozen target is subjected to pre- heated projectile. The objective is to optimize the composite's durability by strategically placing reinforcement particles within specific layers. The analysis explores the effect of different particle types (oil, water, Aluminum, Steel) and sizes (0.3mm, 0.5mm, 1mm) on the composite's stress response. It was found that aluminum and steel particles significantly reduce stress compared to fluid/gas particles, confirmed qualitatively by literature. Kevlar particles within the SiCp layer enhance its resistance, while Aluminum particles within the Kevlar layer offer weight reduction benefits. Moreover, for Kevlar, larger particles improve resistance, and vice versa for the SiCp case. Considering weight, a particle size of 0.5mm is chosen for both layers. Moreover, a finite element analysis of the optimized composite model subjected to thermoelastic impact loading demonstrates its superior performance compared to the non-reinforced composite. Specific layer combinations (SiCp with Kevlar particles, Graphite or Kevlar with Aluminum particles) show the most significant stress reduction. Finally, separate 3D ballistic analysis was performed for Tungsten having 600m/sec projectile into 5 layered target with thickness of 2.8mm each layer and appropriate interaction friction (SiCp - Steel 304 - Al 7075-T651 - Kevlar 49 - Graphite Crystalline) during penetration time of 0.006sec at 300K. The dynamic explicit transient analysis was confirmed with the predecessors' analytic calculations.