Proton exchange membrane fuel cells (PEMFCs) have emerged
as one
of the most promising next-generation renewable energy technologies
for the future. However, for the commercialization of PEMFC, low loading
of Pt-based catalysts with suitable catalyst support is the utmost
necessity. Pt alloys are useful for achieving good electrochemical
activity with low Pt loading. But, high-temperature synthesis of these
alloys leads to lower cyclic stability. Herein, we have synthesized
Pt3Fe alloy on etched carbon nanotubes at low-temperature
using oxygen-deficient Fe2O3-ECNT. This low-temperature
synthesized Pt3Fe-ECNT shows excellent electrocatalytic
activity due to the change in the d-band center and lattice contraction
in the bimetallic alloy system. Lower hydrogen binding energy, increases
in the electrochemical surface area (84 ± 3 m2 g–1) and mass activity (0.45 A mgPt
–1) of the Pt3Fe-ECNT catalyst, compared to commercial Pt/C
(0.36 A mgPt
–1), confirms it to be a
better catalyst for PEMFC. Furthermore, single-cell studies also show
promising performance under real PEMFC conditions. A maximum power
density of 530 mW cm–2 at 60 °C is achieved
with Pt loading far lower than the U.S. Department of Energy (DOE)
2020 target (0.125 mgPt cm–2) with an
excellent Pt catalyst utilization and fast kinetics. After an accelerated
durability test of 10 000 cycles, stability studies substantiate
it as a suitable catalyst for PEMFC applications.