The current research proposes an innovative strategy for the facile preparation of magnetic activated carbon (MAC) from rosemary distillation residues (RDR). As a magnetic precursor, FeCl3 was impregnated into RDR before KOH was added as an activating agent. One-pot pyrolysis was then conducted to produce zero-valent iron nanoparticles (14.4 wt%) embedded in the activated carbon matrix. Moreover, KOH activation yielded MAC with a large total pore volume of 0.27 cm3/g, a high specific surface area of 458 m2/g, and hierarchical porosity. With a large porous system and different polar functional groups, MAC was subsequently investigated for malachite green (MG) removal in aqueous media. At pH 6.0, MAC eliminated 93.2% MG (50 mg/L) within 120 min. The adsorption process was consistent with the pseudo-second-order kinetic model and the Langmuir isotherm, with a maximum adsorption capacity of 82.6 mg/g. Additionally, MAC demonstrated effective reusability after five consecutive cycles, when MG removal slightly decreased from 96.4±0.6 to 91.8±2.3%. Notably, MAC with a strong saturation magnetization of 18.4 emu/g could be conveniently recovered from treated media through magnetic fields. Overall, rosemary distillation residue-derived magnetic activated carbon can be a potential adsorbent for malachite green remediation thanks to its cost-effectiveness, eco-friendliness, and magnetic separability.