Optimization of bifunctional Ni catalysts was performed
to enhance
the catalytic performance in the one-pot synthesis of commercially
valuable menthol from citral. The effect of nickel precursors (nitrate,
chloride, acetate, and sulfate) and the addition of bentonite clay
was investigated in citral transformations in a batch reactor at 70
°C and 10 bar hydrogen, demonstrating higher activity for the
Ni-H-β-38-bentonite composite derived from a nickel nitrate
precursor, which can be attributed to a higher surface area, optimal
Brønsted to Lewis acidity and metal particle size, as well as
the egg-shell distribution of Ni particles. H-β-38 impregnated
with nickel nitrate, followed by calcination and reduction, was shaped
with bentonite as a binder to give extrudates for exploring the citral
transformations in the trickle-bed reactor at 50–70 °C
and 10 bar hydrogen. The highest selectivity to the desired menthols
of 45% was obtained with 70% stereoselectivity to the menthol isomer
at 70 °C. The apparent activation energy for citral transformations
to menthols of 18.6 kJ/mol indicated the presence of mass transfer
limitations. Catalytic activity was linked with the physical-chemical
properties, which were characterized by transmission electron microscopy,
X-ray diffraction, temperature-programmed reduction, Fourier transform
infrared spectroscopy with pyridine, N2 physisorption,
and inductively coupled plasma–optical emission spectrometry
methods.