Diamond possesses extraordinary material properties, a result that has given rise to a broad range of scientific and technological applications. This study reports the successful production of highquality single-crystal diamond with microwave plasma chemical vapor deposition (MPCVD) techniques. The diamond single crystals have smooth, transparent surfaces and other characteristics identical to that of high-pressure, high-temperature synthetic diamond. In addition, the crystals can be produced at growth rates from 50 to 150 m͞h, which is up to 2 orders of magnitude higher than standard processes for making polycrystalline MPCVD diamond. This high-quality single-crystal MPCVD diamond may find numerous applications in electronic devices as high-strength windows and in a new generation of high-pressure instruments requiring large single-crystal anvils.
Diamond produced by low-pressure microwave plasma (MP) chemical vapor deposition (CVD) is the most promising technology for producing low-cost and high-quality large diamond (1, 2). Nevertheless, the widespread use of MPCVD diamond in many applications has not been successful due to the existence of grain boundaries of polycrystalline diamond that are produced and slow growth rates, typically 1 m͞h (1-7). Diamond's strong covalent bonds and rigid structure (8) give rise to its unique properties. Diamond is the hardest and stiffest material known, has the highest room-temperature thermal conductivity and one of the lowest thermal expansion of known materials, and is radiation-hard and chemically inert to most acidic and basic reagents. Due to the high cost, limited size, and uneasily controlled impurities of natural and synthetic highpressure, high-temperature (HPHT) diamond, the applications of diamond have in fact been limited in comparison to its great potential (8). Thus, CVD diamond is the most promising avenue available for synthetic diamond. The major CVD diamondcoating techniques are the hot-filament, radio-frequency plasma, MP, and arcjet-torch methods (8, 9). Comparing these techniques, MPCVD-reactor methods provide stable conditions, reproducible sample quality, and reasonable cost (8, 9). In fact, steady progress in MPCVD synthesis techniques has made it possible to manufacture high-quality polycrystalline CVDdiamond optical components (4, 10), but this polycrystalline material consists of a patchwork of tiny crystals welded to one another along misaligned grain boundaries, which block the flow of current (10-12). The major disadvantage of MPCVD using 12.2 cm͞2.54 GHz for plasma generation is the lower growth rate, typically 1 m͞h (1-7) compared with arcjet torches; moreover at several hundred micrometers per hour (13), the plasma tends to concentrate at tips and edges (9, 13). Here we show that MPCVD diamond can be produced as high-quality and high growth rate (50-150 m depending on stage design and methane concentration) single crystals for a variety of purposes including the enlargement of anvils (14) for compressing large samples at ultrahigh pressures....