Optimal tolerance design for products with correlated characteristics by considering the present worth of quality loss

Peng, Heping; Jiang, Xiangqian; Xu, Zhijie; Liu, X.J.

doi:10.1007/s00170-007-1205-7

Cited by 24 publications

(15 citation statements)

References 13 publications

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“…For instance in robust design problems, most models did not pay much attention to the time value of money for quality loss and product degradation over time (Peng et al, 2008).…”

Section: Discussionmentioning

confidence: 99%

An overview on robust design hybrid metamodeling: Advanced methodology in process optimization under uncertainty

Parnianifard¹,

Azfanizam²,

Ariffin³

et al. 2018

10.5267/j.ijiec

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Nowadays, process optimization has been an interest in engineering design for improving the performance and reducing cost. In practice, in addition to uncertainty or noise parameters, a comprehensive optimization model must be able to attend other circumstances which might be imposed in problems under real operational conditions such as dynamic objectives, multiresponses, various probabilistic distribution, discrete and continuous data, physical constraints to design parameters, performance cost, computational complexity and multi-process environment. The main goal of this paper is to give a general overview on topics with brief systematic review and concise discussions about the recent development on comprehensive robust design optimization methods under hybrid aforesaid circumstances. Both optimization methods of mathematical programming based on Taguchi approach and robust optimization based on scenario sets are briefly described. Metamodels hybrid robust design is discussed as an appropriate methodology to decrease computational complexity in problems under uncertainty. In this context, the authors' policy is to choose important topics for giving a systematic picture to those who wish to be more familiar with recent studies about robust design optimization hybrid metamodels, also by attending real circumstances in practice. In particular, production and project management are considered as two important methodologies that could be improved by applications of advanced robust design combining with metamodel methods.

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“…For instance in robust design problems, most models did not pay much attention to the time value of money for quality loss and product degradation over time (Peng et al, 2008).…”

Section: Discussionmentioning

confidence: 99%

An overview on robust design hybrid metamodeling: Advanced methodology in process optimization under uncertainty

Parnianifard¹,

Azfanizam²,

Ariffin³

et al. 2018

10.5267/j.ijiec

View full text Add to dashboard Cite

show abstract

“…(15). L CL (Δ) is the total costs of service quality loss, LCL i (Δ i ) is the service quality loss model of the quality characteristic x i , which is shown as Eq.…”

Section: Present Worth Model Of Quality Loss Based On Service Life DImentioning

confidence: 99%

“…It extends the Taguchi quality loss and its connotations. Based on Teran present worth model of quality loss, Chou et al [14] and Peng et al [15] carried out tolerance optimization design by minimizing the sum of the assembly manufacturing cost and present worth model of quality loss for the target.…”

Section: Introductionmentioning

confidence: 99%

Optimal tolerance design of product based on service quality loss

Zhao

Liu

Wen

2015

Int J Adv Manuf Technol

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Design tolerance has tremendous influence on both manufacturing cost and quality of a product. The purpose of the paper is to propose a new way of the product optimal tolerance design based on service quality, which is more realistic because the service quality loss model describes the present worth model of quality loss based on the service life distribution, and expresses an actual loss that a product imparts on society after the product is put into service by considering the parts processing equipment during product manufacturing process, operating environment, and lubrication condition during product service. However, many scholars consider manufacturing cost and quality loss for the optimal tolerance design of product at present, in which uses Taguchi quality loss model or Teran quality loss model. The former reflects the forecast of a loss that a product may bring to the society on the time node before it leaves the factory. Although the latter involves the changes of the product quality characteristics after the product is put into service, but its essence is to transform the product quality loss in a certain service life into the present worth on the time node before the product is put into service, and it is still the forecast of a loss for the society, and has many shortages that it takes quality loss cost as cash flow and service life as a certain value. So the proposed way can extend the product tolerance design from the manufacturing stage to the service stage, and enriches the theory of the product optimal tolerance design.

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“…Recently, Mustajib and Irianto [10] propossed an integrated model for tolerance allocation and selection process in multi-stage processes. Meanwhile, the importance of determining tolerances for multiple quality characteristics products has been demonstrated by Lee and Tang [11], Chou and Chen [12], Huang et al [13], and Peng et al [14]. Furthermore, many researches [15][16][17] extended this work on assembly products with multiple quality characteristics based on statistical approach.…”

Section: Introductionmentioning

confidence: 99%

“…manufacturing and quality costs. The development was carried out by enhancing on the model of previous study [8,9,[11][12][13][14] with respect to process capability and statistical approaches, also taking into account the quality loss cost is a function of tolerance as well as rework and scrap cost.…”

Section: Introductionmentioning

confidence: 99%

Concurrent Engineering of Tolerance Synthesis and Process Selection for Products With Multiple Quality Characteristcs Considering Process Capability

Mustajib¹

2012

MST

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The existences of variances that are very difficult to be removed from manufacturing processes provide significance of tolerance to the product quality characteristics target of customer functional requirement. Furthermore, quality loss incurred due to deviation of quality characteristics of the target with a specified tolerance. This article discusses the development of concurrent engineering optimization model of tolerance design and manufacturing process selection on product with multiple quality characteristics by minimizing total costs in the system, namely total manufacturing cost and quality loss cost as functions of tolerance, also rework and scrap costs. The considered multiple quality characteristics have interrelated tolerance chain. The formulation of proposed model is using mixed integer non linear programming as the method of solution finding. In order to validate of the model, this study presents a numerical example. It was found that optimal solution are achieved from proposed model in the numerical example. Abstrak Rekayasa Simultan Sintesis Toleransi dan Pemilihan Proses untuk Produk dengan Multi-karakteristik Kualitas yang Mempertimbangkan Kapabilitas Proses.Keberadaan variansi yang sangat sulit untuk dihilangkan dalam proses manufaktur memberikan peran penting adanya toleransi terhadap target karakteristik kualitas produk yang menjadi kebutuhan fungsional bagi konsumen. Selanjutnya timbul kerugian kualitas yang disebabkan oleh penyimpangan karakteristik kualitas dari target dengan toleransi yang ditetapkan. Makalah ini membahas pengembangan model optimisasi rekayasa simultan desain toleransi dan pemilihan proses manufaktur pada produk dengan multi karakteristik kualitas untuk meminimasi total ongkos dalam sistem, yaitu total ongkos manufaktur dan ongkos kerugian kualitas yang merupakan fungsi dari toleransi serta ongkos rework dan ongkos scrap. Karakteristik kualitas produk yang diperhatikan dalam penelitian ini memiliki rantai toleransi yang saling berkaitan (interrelated chain). Formulasi model yang dikembangkan menggunakan mixed integer non linear programming sebagai metode pencarian solusi.

show abstract

Optimal tolerance design for products with correlated characteristics by considering the present worth of quality loss

Cited by 24 publications

References 13 publications

An overview on robust design hybrid metamodeling: Advanced methodology in process optimization under uncertainty

An overview on robust design hybrid metamodeling: Advanced methodology in process optimization under uncertainty

Optimal tolerance design of product based on service quality loss

Concurrent Engineering of Tolerance Synthesis and Process Selection for Products With Multiple Quality Characteristcs Considering Process Capability

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