Optimization and Experiment of Mass Compensation Strategy for Built-In Mechanical On-Line Dynamic Balancing System

Abstract

In order to solve the problem of low precision and efficiency in the balancing process due to the movement of balance counterweights in a built-in mechanical on-line dynamic balance system, an optimization strategy for the mass compensation of the mechanical on-line dynamic balancing system is proposed, and a mass compensation optimization model is established. The optimization model takes the phase of counterweight movement as the optimization variable and the residual stress under dynamic balance as the optimization objective. Through the optimization model, the movement phase of the counterweight can be calculated, and the counterweight can be moved to a balanced position that significantly reduces the degree of unbalance. An experiment platform was built to carry out comparison experiments under different rotating speeds and unbalance levels. By comparing the residual stress, amplitude, and dynamic balancing time of the spindle before and after the balance, the accuracy of the phase of the counterweight that is calculated by the optimization model is verified. The optimized dynamic balance compensation strategy and the unoptimized were compared by experiments at different rotating speeds. The experimental results showed that, compared to the unoptimized balance, the amplitude of the spindle after optimizing balance with a dynamic balancing device can decrease by 30.39% on average, with its maximum amplitude decreasing by up 50.18%, and the balancing time can decrease by 31.72% on average, with its maximum balancing time decreasing by up to 43.86%. The research results showed that an optimization strategy can effectively improve dynamic balance efficiency and greatly reduce vibration amplitude, which provides the necessary theoretical basis for improving the running precision of the spindle system.

Dynamic Analysis of an Enhanced Multi-Frequency Inertial Exciter for Industrial Vibrating Machines

“…This scheme is characterized by complex dynamic properties with gyroscopic effects [29]. It is successfully used in [30] to solve problems of vibration damping based on optimization models, and can also be implemented in vibrating technological machines, including screens, conveyors, ramming platforms, etc. The advantages of this drive are the creation of two nonstationary excitation forces and two fundamental harmonics in two mutually perpendicular planes.…”