Optimization, error analysis and mathematical modelling of Al-SiCp metal matrix nano composites using coated carbide insert

Swain, Pradyut Kumar; Mohapatra, Kasinath Das; Swain, Pratyush Kumar

doi:10.1016/j.matpr.2019.11.334

Cited by 5 publications

(2 citation statements)

References 20 publications

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“…The author in [78] investigated the machining of Al/SiC MMCs using the Taguchi technique and Principal Component Analysis (PCA) to optimize cutting forces and flank wear; while [79] used the Taguchi and Quadratic Regression models. The author in [80] carried out a study using Al 7075 / SiC to assess tool temperature, surface roughness, and tool flank wear employing ANOVA, Taguchi, and PSO.…”

Section: Aluminium Reinforced With Silicon (Al/si)mentioning

confidence: 99%

Conventional Machining of Metal Matrix Composites towards Sustainable Manufacturing – Present Scenario and Future Prospects

Gutema,

Lemu

2024

Preprint

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This study provides an in-depth review of the available literature on metal composite material machining, focusing on traditional machining operations such as turning, milling, shaping, drilling, and grinding. The motivation for the study is that this composite type has emerged as a vital material in applications requiring functionality, resilience, cost-effective operation, low consumption of energy and lightweight. Despite its superior characteristics, the manufacturing complexity and poor machinability of metal matrix composites have been the primary barriers to its adoption. Nevertheless, there is a reduction of exceptional efficiency, increase in surface roughness, tool wear and so on in metal matrix composites throughout machining. As a result, this review gives a comprehensive investigation of metal matrix composite machining and effect on process parameters and procedures. Furthermore, this study distinguishes metal matrix composites towards sustainable manufacturing and the metals employed by the researchers, as well as the gaps discovered for future recommendations in metal-based composites.

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Section: Aluminium Reinforced With Silicon (Al/si)mentioning

confidence: 99%

Conventional Machining of Metal Matrix Composites towards Sustainable Manufacturing – Present Scenario and Future Prospects

Gutema,

Lemu

2024

Preprint

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“…The three main key parameters in machining are cutting velocity, Feed, DoC, and output responses depending on these three basic input factors. Work material (Al-SiCp) was subjected to a nanoindentation test using concentrations of 1, 1.5, and 2 weight percentage of SiCp nanoparticles, and the highest hardness value for each sample was determined in the work done by Swain et al [1]. On the other side, newer materials like Inconel 800 possess good hardness, toughness, and impact resistance and applications in the field of aerospace, heat treatment, components of jet engines, Maritime industries, and food processing industries [2,4,7,10].…”

Section: Introductionmentioning

confidence: 99%

Optimization of Machining Variables of Inconel 800 Alloy in CNC Face Milling Using TiAlN and TiAlN-TiN Coated Inserts

Kumar¹,

Bala

2023

AMR

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This research work is based on the machinability of an Inconel 800 alloy using TiAlN-coating and TiAlN-TiN-coating tools. In the CNC VMC Face milling process feed, depth of cut (DoC), and cutting speed consider input variables and surface roughness, Tool wear is measured for all machining conditions. To enhance the machining conditions a Taguchi L9 Design of Experiment was created. ANOVA analysis was used to identify the important variables influencing Flank wear (tool wear) and surface roughness. The signal-to-noise ratio for the ideal cutting combination was identified by evaluating the optimum surface roughness and tool wear. for the effect of coating, a comparison was done between the findings obtained using both TiAlN-coated and TiAlN-TiN tungsten carbide-coated tools. The best optimum surface roughness and tool wear of the experiment conducted under machining with TiAlN-TiN coated carbide tool resulted in .3433 µm and 128 µm respectively.

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Development of Al-SiCp nano composite material and study of its machining process using coated carbide inserts

Swain¹,

Mohapatra

Swain

2021

Materials Today: Proceedings

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Optimization, error analysis and mathematical modelling of Al-SiCp metal matrix nano composites using coated carbide insert

Cited by 5 publications

References 20 publications

Conventional Machining of Metal Matrix Composites towards Sustainable Manufacturing – Present Scenario and Future Prospects

Conventional Machining of Metal Matrix Composites towards Sustainable Manufacturing – Present Scenario and Future Prospects

Optimization of Machining Variables of Inconel 800 Alloy in CNC Face Milling Using TiAlN and TiAlN-TiN Coated Inserts

Development of Al-SiCp nano composite material and study of its machining process using coated carbide inserts

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