Optimization of machining parameters considering minimum cutting fluid consumption

Jiang, Zhigang; Zhou, Fan; Zhang, Hua; Wang, Yan; Sutherland, John W.

doi:10.1016/j.jclepro.2015.06.007

Cited by 77 publications

(23 citation statements)

References 24 publications

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“…; Jiang et al. ). The CLF recycling system in CNC is motivated by a 500‐watt pump providing 0.2 megapascals of pressure and flow rate of CLF in the range of 0 to 8 liters per minute (L/min).…”

Section: Impeller Manufacturing Methods and Datamentioning

confidence: 99%

“…CLFs generally contain toxic additives and may severely damage the soil and water sources if handled inappropriately (Pusavec et al 2010;Debnath et al 2014;Zhang et al 2012). Both storage and disposal of CLFs are hazardous and special chemical or physical treatments should be conducted to eliminate the toxic elements inside (Debnath et al 2014;Jiang et al 2015). The CLF recycling system in CNC is motivated by a 500-watt pump providing 0.2 megapascals of pressure and flow rate of CLF in the range of 0 to 8 liters per minute (L/min).…”

Section: Conventional Impeller Manufacturingmentioning

confidence: 99%

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Toward a Sustainable Impeller Production: Environmental Impact Comparison of Different Impeller Manufacturing Methods

Peng

Wang

et al. 2017

J of Industrial Ecology

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SummaryImpellers are the core components of turbomachinery in petrochemical and aeronautical engineering. In addition to conventional manufacturing (CM), additive manufacturing (AM) and remanufacturing (RM) can also be used in impeller production. This article presents a life cycle assessment method comparing the environmental impacts of different impeller manufacturing methods, including plunge milling (CM), laser cladding forming (AM combined with CM), and additive remanufacturing (RM). Results show that RM is the most environmentally favorable option, followed by AM and CM, in terms of global warming potential (GWP), Chinese resource depletion potential (CADP), water eutrophication potential (EP), and acidification potential. However, AM is not always more environmentally friendly than CM. The comparison of impeller production by CM and pure AM, in this case, indicates that the environmental burden of production using pure AM is approximately twice than that of CM. Compared with CM, the RM of impellers would reduce GWP, CADP, and EP by 64.7%, 66.1%, and 75.4%, respectively. The results of this study contribute to a scientific basis for the selection of manufacturing methods and the sustainable manufacturing of impeller production enterprises.

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Section: Impeller Manufacturing Methods and Datamentioning

confidence: 99%

Section: Conventional Impeller Manufacturingmentioning

confidence: 99%

Toward a Sustainable Impeller Production: Environmental Impact Comparison of Different Impeller Manufacturing Methods

Peng

Wang

et al. 2017

J of Industrial Ecology

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“…Due to the application limitations of dry or near dry machining, reduction of cutting fluid supply through machining parameter optimization offers a cost effective alternative. For solving this, an optimization model of machining parameters considering minimum cutting fluid consumption and cost is proposed [10].…”

Section: Literature Surveymentioning

confidence: 99%

Optimization of Process Parameters in Minimum Quantity Lubrication by Taguchi Method

2016

IJAMAE

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Abstract-In order to minimize all the problems of health hazards, non-economy and temperature in case flood cooling; the Minimum Quantity Lubrication (MQL) has been applied. In the present work , the effect of flow rate, frequency of pulsed jet, standoff distance of nozzle and composition of cutting fluid have been considered , to find out the best result in terms of cutting temperature and surface finish. The experimentation has been conducted during turning of AISI 304 alloy steel with minimum quantity lubrication with a pressure of 100bar having vegetable based cutting fluid. The temperature has been measured by infra red thermometer and surface finish bySJ-210 surf test. Taguchi"s L18 orthogonal array has been used of designing the experiment. The vegetable oil based cutting fluid has been selected due to its environmental friendly behavior. Signal to noise ratio analysis has been used to optimize the result. ANOVA result shows the most significant parameter which affects temperature and surface finish. The result shows that MQL provides better performance than other fluid application ,while measuring temperature and surface finish.Index Terms-Minimum quantity lubrication,signal to noise,surface finsh,temperature.

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“…According to the state of art on cutting fluids, 9 the existing research has mainly focused on the applied method [10][11][12][13][14] and penetration capacity; [15][16][17][18][19] the effects of cutting performance [20][21][22] such as cutting force, tool wear and chip formation; and preliminary effects on machined surface properties [23][24][25][26][27][28] such as surface roughness, residual stress and micro-hardness. Currently, along with increased environmental protection awareness, new types of environmentally friendly cutting fluids 1,[29][30][31][32][33][34][35] and new applied methods [36][37][38][39][40][41][42] have also been investigated widely. According to the review, the effect of cutting fluids on machined surface quality has been investigated preliminarily.…”

Section: Introductionmentioning

confidence: 99%

Effect of cutting fluid on precision machined surface integrity of heat-resistant stainless steel

Pei

Wang

et al. 2016

Proceedings of the Institution of Mechanical Engineers, Part B:

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The machined surface integrity of blades is of utmost importance in the power equipment manufacturing industry. Recently, many blade accidents have been attributable to the misuse of cutting fluids that were necessary in the actual machining of difficult-to-cut materials, but the effect of the cutting fluid on surface integrity and service performance has been persistently neglected. In this article, an investigation into the effect of cutting fluids on the surface quality of a typical blade material was undertaken, combined with properties of two universal cutting fluids. Element composition, surface morphology, residual stress and hardness of the machined surfaces were investigated. The results indicated that cutting fluids could not reduce cutting forces in precision machining. There were some places where local and irregular elemental Cr loss was incurred when machined with the additive Cl, and the depth of Cr loss was 1-2 mm. The machined surface under CF-206 was smooth, and the roughness of CF-210 was the highest. The tensile residual stresses of dry cutting were the highest, whereas those of CF-210 were the lowest. Surface work hardening under cutting fluids was higher, with depths of 20-30 mm. These results are significant for the control of precision machined surfaces and subsurfaces of blades with high integrity and service performance.

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Optimization of machining parameters considering minimum cutting fluid consumption

Cited by 77 publications

References 24 publications

Toward a Sustainable Impeller Production: Environmental Impact Comparison of Different Impeller Manufacturing Methods

Toward a Sustainable Impeller Production: Environmental Impact Comparison of Different Impeller Manufacturing Methods

Optimization of Process Parameters in Minimum Quantity Lubrication by Taguchi Method

Effect of cutting fluid on precision machined surface integrity of heat-resistant stainless steel

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