A systematic study was carried out to develop the cooling
crystallization
of bis(2-hydroxyethyl) terephthalate (BHET) from 65 to 25 °C
with various cooling rates (5 and 80 °C/h) and volumes of water
added (60, 120, and 240 mL) after fixing the glycolysis conditions
for 10 g clear poly(ethylene terephthalate) (PET) in 60 mL of ethylene
glycol (EG) (T = 185 °C, t =
2 h, and catalyst = 0.111 g Na2CO3). The glycolysis
of PET gave the actual conversion, crystal yield, and purity of BHET
monomers of 93.0 ± 0.7, 70.3 ± 1.5, and 98.5 ± 0.0%,
respectively. The use of water as the solvent medium was found to
be advantageous for impurity and catalyst removal. The increase in
water volume affected the actual conversion and purity insignificantly
but decreased the viscosity of the H2O/EG solution, which
gave faster nucleation rates favoring the production of the 180–250
μm-sized metastable δ-form BHET needle-like crystals with
less crystal yield, shorter filtration and drying times, and poor
flowability. The concept of carrying out glycolysis on the recycled
BHET dimers was also successfully verified.