Silicon–carbon nanotube (Si-CNT)
hybrid structures have
been fabricated in a single step on Cu substrate by hot filament chemical
vapor deposition (HFCVD). A mixture of straight chain saturated aliphatic
polymer and Si nanoparticles was used as the seeding source. The material
was analyzed by transmission electron microscopy (TEM) and electron
energy loss spectroscopy (EELS), and the Si content in the Si-CNT
was estimated to be ∼15% wt % by thermogravimetric analysis
(TGA). Thereafter, the films were used for lithium-ion battery (LIB)
anodes, whose cyclic voltammetry studies show redox peaks for Si and
C consistent with lithium insertion/extraction, indicating good reversibility
over extensive cycling. Electrochemical tests showed that Si-CNT electrodes
can deliver an initial high discharge capacity of ∼700 mAh/g
and a reversible capacity of ∼500 mAh/g over 520 cycles. After
electrochemical cycling, the Si-CNTs were analyzed and compared to
pristine material. The cycled films showed an increment of Si-CNT
diameter and negligible cracks, formed due to high volumetric expansion
of the silicon upon lithiation. Micro-Raman spectroscopy performed
before electrochemical cycling established the presence of crystalline
Si nanoparticles (<10 nm), and amorphous Si particles still bound
to CNT after cycling. These results were confirmed by X-ray photoelectron
spectroscopy (XPS). After cycling, the films showed good contact with
the Cu substrate, and delamination was not observed by electrochemical
impedance spectroscopy (EIS). The Si-CNT hybrid structure grown in
a single step represents a promising anode material for a rechargeable
LIB with high energy density and long cycling stability.