Nitrogen doping has
been always regarded as one of the major factors
responsible for the increased catalytic activity of Fe–N–C
catalysts in the oxygen reduction reaction, and recently, sulfur has
emerged as a co-doping element capable of increasing the catalytic
activity even more because of electronic effects, which modify the
d-band center of the Fe–N–C catalysts or because of
its capability to increase the Fe–N
x
site density (SD). Herein, we investigate in detail the effect of
sulfur doping of carbon support on the Fe–N
x
site formation and on the textural properties (micro- and
mesopore surface area and volume) in the resulting Fe–N–C
catalysts. The Fe–N–C catalysts were prepared from mesoporous
carbon with tunable sulfur doping (0–16 wt %), which was achieved
by the modulation of the relative amount of sucrose/dibenzothiophene
precursors. The carbon with the highest sulfur content was also activated
through steam treatment at 800 °C for different durations, which
allowed us to modulate the carbon pore volume and surface area (1296–1726
m
2
g
–1
). The resulting catalysts were
tested in O
2
-saturated 0.5 M H
2
SO
4
electrolyte, and the site density (SD) was determined using the
NO-stripping technique. Here, we demonstrate that sulfur doping has
a porogenic effect increasing the microporosity of the carbon support,
and it also facilitates the nitrogen fixation on the carbon support
as well as the formation of Fe–N
x
sites. It was found that the Fe–N–C catalytic activity
[
E
1/2
ranges between 0.609 and 0.731 V
vs reversible hydrogen electrode (RHE)] does not directly depend on
sulfur content, but rather on the microporous surface and therefore
any electronic effect appears not to be determinant as confirmed by
X-ray photoemission spectroscopy (XPS). The graph reporting Fe–N
x
SD versus sulfur content assumes a volcano-like
shape, where the maximum value is obtained for a sulfur/iron ratio
close to 18, i.e., a too high or too low sulfur doping has a detrimental
effect on Fe–N
x
formation. However,
it was highlighted that the increase of Fe–N
x
SD is a necessary but not sufficient condition for increasing
the catalytic activity of the material, unless the textural properties
are also optimized, i.e., there must be an optimized hierarchical
porosity that facilitates the mass transport to the active sites.