A large
portion of life cycle transportation impacts occur during
vehicle operation, and key improvement strategies include increasing
powertrain efficiency, vehicle electrification, and lightweighting
vehicles by reducing their mass. The potential energy benefits of
vehicle lightweighting are large, given that 29.5 EJ was used in all
modes of U.S. transportation in 2016, and roughly half of the energy
spent in wheeled transportation and the majority of energy spent in
aircraft is used to move vehicle mass. We collect and review previous
work on lightweighting, identify key parameters affecting vehicle
environmental performance (e.g., vehicle mode, fuel type, material
type, and recyclability), and propose a set of 10 principles, with
examples, to guide environmental improvement of vehicle systems through
lightweighting. These principles, based on a life cycle perspective
and taken as a set, allow a wide range of stakeholders (designers,
policy-makers, and vehicle manufacturers and their material and component
suppliers) to evaluate the trade-offs inherent in these complex systems.
This set of principles can be used to evaluate trade-offs between
impact categories and to help avoid shifting of burdens to other life
cycle phases in the process of improving use-phase environmental performance.