Optimizing Casing Cut and Pull Operations Efficiency Using Ultrasonic Logging Data

Abstract

Thousands of wells will enter the plug and abandonment (P&A) phase across the Norwegian Continental Shelf (NCS), either for permanent well abandonment or section abandonment with subsequent sidetracks. In the medium and long term, more wells will be added to follow the same path as exploration, drilling, and production continues. The cost of abandonment operations demands improvement of how P&A operations are performed. A critical, and often time-consuming operation, of well or section abandonment is to cut and pull (C&P) some of the casing strings. Uncertainties about the status of the annular contents and the material within it, such as settled solids, contaminated cement, or well geometry might pose restraints that could hinder the C&P efficiency. The uncertainties may cause operations to deviate from the plan, increasing the time and the costs required. New-generation ultrasonic tools, in combination with sonic tools, provide information about the annulus material with a detailed map of the axial and azimuthal variations of the annulus contents. The geometric position of the inner pipe can be determined relative to the outer casing or borehole using advanced measurements. Logging with ultrasonic and sonic tools is a noninvasive method that can increase the efficiency of C&P operations. In this paper we discuss three case studies of wells ranging from 2 to 40 years old. Some of the wells have reached the end of their economic life and are now ready for permanent plug and abandonment (PP&A) or slot recovery. Each case is unique with different casing sizes being retrieved, along with varied annulus contents observed from ultrasonic and sonic log data. The innovative use of the data interpretation with advanced workflows decreased uncertainties about the annulus contents and enabled following an informed C&P strategy. In all three cases, the casing sections were retrieved without difficulties from the recommended depths of the analysis. Casing milling was performed in intervals where C&P was not supported by the data analysis.