A safe
lithium-ion battery (LIB) is desirable to attain a high
output power density, which facilitates the use of LIBs in electric
vehicles and grid-scale energy storage systems. In this work, a polyacrylonitrile
(PAN)-based porous composite membrane incorporating a phosphorus flame-retardant
agent, hexaphenoxycyclotriphosphazene (HPCTP), was fabricated for
a heat-resistant and flame-retardant separator, preventing the combustion
of LIBs due to short-circuit failures. Electrospinning was used to
obtain the nanofibrous membranes, and the content of HPCTP varied
from 0 to 20 wt %. To improve their mechanical and thermal properties,
heat treatment was applied to the PAN-based membranes, and high tensile
strength (>40 MPa) and low areal thermal shrinkage (<5% at 200
°C for 1 h) were achieved. Notably, the composites containing
over 10 wt % of HPCTP showed excellent self-extinguishability, which
could ensure the high safety of LIBs. Moreover, the ionic conductivity
(0.95 mS/cm) and electrolyte uptake (162%) of the composite membrane
were higher than those of a commercial polypropylene (PP) separator
(Celgard 2400, 0.65 mS/cm and 63%, respectively). This was due to
its interconnected pore structure and hydrophilic nature, affording
superior discharge capacity and cycle stability. These results indicated
that the PAN/HPCTP composite membranes can be used for high-energy
density and safe LIBs as heat- and flame-resistant separators.