The comprehension of side effects caused by high-temperature
thermal
treatments in the design of (photo)electrodes is essential to achieve
efficient and cost-effective devices for solar water splitting. This
investigation explores the beneficial and damaging impacts of thermal
treatments in the (photo)electrode design, unraveling the impact of
self-diffusion and its consequences. The industrial-friendly polymeric
precursor synthesis (PPS) method, which is known for its easy technological
application, was chosen as the fabrication technique for hematite
photoabsorbers. For substrate evaluation, two types of conductive
glass substrates, aluminum borosilicate and quartz, both coated with
fluorine-doped tin oxide (ABS/FTO and QTZ/FTO, respectively), were
subjected to thermal treatments following the PPS protocol. Optical
and structural analyses showed no significant alterations in substrate
properties, whereas X-ray photoelectron spectroscopy (XPS) revealed
the migration of silicon and calcium ions from the glass component
to the FTO surface. This diffusion can be further mitigated by an
oxide buffer layer. To track the potential ion diffusion on the photoabsorber
surface and assess its effect on the photoelectrode performance, hematite
was selected as the model material and deposited onto the glass substrates.
From all the ions that could possibly migrate, only Si4+ and Ca2+ originating from the glass component, as well
as Sn4+ from the fluorine-doped tin oxide (FTO), were detected
on the surface of the hematite photoabsorber. Interestingly, the so-called
“self-diffusion” of these ions did not result in any
beneficial effect on the hematite photoelectrochemical response. Instead,
intentional modifications showed more substantial impacts on the photoelectrochemical
efficiency compared to unintentional self-diffusion. Therefore, “self-diffusion”,
which can unintentionally dope the hematite, is not sufficient to
significantly impact the final photocurrent. These findings emphasize
the importance of understanding the true effect of thermal treatments
on the photoelectrode properties to unlock their full potential in
photoelectrochemical applications.