Overall Equipment Efficiency (OEE) Enhancement in Manufacture of Electronic Components & Boards Industry through Total Productive Maintenance Practices

Abstract

In an environment of intense global competition, both creative and proven strategies need to be considered in order to bring about the effectiveness and efficiency in manufacturing operation. Total Productive Maintenance (TPM) is one of the effective maintenance strategy in enhancing the equipment effectiveness and to achieve a significant competitive advantage. This research paper addresses the impact of three TPM pillars namely planned maintenance (PM), autonomous maintenance (AM) and focused maintenance (FM) on overall equipment effectiveness (OEE) of die attach equipment in the production line of semiconductor industry. The effect of TPM on the OEE is also investigated depending on the equipment types, in where die attach process consist of two models-CANON and ESEC. The primary data was collected from an organization's database and was analysed by SPSS V23. The preliminary results of the analysis showed that the performance of OEE in ESEC is better than the CANON after the implementation of TPM. The analysis also showed that out of the three TPM practices deployed, planned maintenance of equipment by production and maintenance team played the biggest role in increasing the equipment effectiveness. In conclusion, this study provides insights the importance of implementing TPM in order to succeed in a highly demanding market arena.

Manufacturing productivity analysis by applying overall equipment effectiveness metric in a pharmaceutical industry

“…It usually seeks to maximize the effectiveness of the equipment during its entire life. TPM consists of three words (Fam et al, 2018); Total: means involving the entire workforce from top to bottom in equipment maintenance. Productive: means to ensure that the operation is efficient maintenance problems/ costs.…”

“…The efficiency of the assembly line was increased from the value targeted by the company using the OEE approach. The impact of implementation of three pillars of TPM in a die attached equipment in a semiconductor industry was addressed in a study (Fam et al, 2018) in which a pair mean analysis was carried out for finding the impact of TPM elements and OEE and it was observed that there is a significant increase in the OEE level of the plant due to which the productivity and quality of the products are also improved to a very large extent. A new performance ratio strategy has been used in a study (Keyser & Sawhney, 2013) to improve the OEE of the plant by cycle time limitation reduction.…”

A Systmatic Literature Review

“…[18] Electronic Industry The result of quality assessment is 95.76% -96.11%. [19] Electronic Industry Increased value of OEE seven month [20] Service Industry Value of the effectiveness of the three machines SOLNA WEB can be known through the OEE calculations has been done, until it gets results with a mean value on SOLNA WEB machine [21] Electronics Industry OEE analysis large losses were obtained reduce the speed loss [22] Drug Industry Increase productivity in blistering machines succeeded in increasing OEE from 49.05% to 64.05% [23] Services Industry The value of painting services of availability is 95.33%, the performance value is 76.2%, the quality is 97.4%. [24] Food and Beverage Industry Human error in maintenance has a significant positive relationship with OEE [25] Electronics Industry OEE increased from 45.36% to 60.38%.…”

Opportunities and Challenges for Implementing Automation among Selected SMEs of Food Manufacturing Industry

“…Therefore, automation can help SMEs in food manufacturing industry to improve the product quality follow by increasing the reputation and market value of the company. On top of that, to maintain the automotive and machineries performance, SMEs should look into lean manufacturing, overall equipment efficiency and total productive maintenance practice as discussed in [35], [36].…”