Most cementing simulators do not account for lost circulation events or the compression/expansion behavior of non-aqueous fluids (NAF) during cement placement. As a result, their output can be unreliable, resulting in potentially poor recommendations and operational performance – in potentially critical well-cementing situations. When isolating potential flow zones and/or performing zonal isolation in high-temperature/high-pressure (HT/HP) and/or deepwater environments for example, accounting for lost circulation and compressibility of non-aqueous fluids can make the difference between a successful cementing operation and a very expensive failure. In addition, overall reliability compared to existing simulators is improved operationally and technically assuring the objectives of the cement placement can be met while complying with new regulations as they can apply to zonal isolation.
This paper will explain the theory and methods behind the advanced cementing simulator inputs and resultant outputs with case histories demonstrating some of the field validation of the new simulator's reliability. Also, existing technology in the simulator will be highlighted summarizing the robust package available to meet the objectives of cementing job placement in light of recent industry changing events.