The reinforcing effects of biocarbon of varying particle size ranges (crushed, <500, 500–426, 250–213, and <63 µm) on biobased polyamide 6,10 (PA 6,10) at 20 wt % loading were investigated for the resulting biocomposites. The heat deflection temperature and impact strength were observed to increase with reduction in particle size. Also, a 200% increase in the impact strength was observed in the biocomposite with biocarbon particles sized at <63 µm when compared to that with <500 µm. A 50% and 83% increase in the tensile and flexural moduli of the biocomposite with biocarbon particle size of <500 µm was observed, respectively, while the tensile strength was observed to remain unchanged. The flexural strength of the biocomposites was improved by 61% when compared to neat nylon. These results were due to good wetting, dispersion and increased surface area of the biocarbon within the nylon matrix. These results show the potential of biocarbon as reinforcing filler in nylon for applications especially in the automotive industry. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017, 134, 44221.